Skip to main content
Log in

Towards intrinsically pure graphene grown on copper

  • Research Article
  • Published:
Nano Research Aims and scope Submit manuscript

Abstract

The state-of-the-art semiconductor industry is built on the successful production of silicon ingot with extreme purity as high as 99.999999999%, or the so-called “eleven nines”. The coming high-end applications of graphene in electronics and optoelectronics will inevitably need defect-free pure graphene as well. Due to its two-dimensional (2D) characteristics, graphene restricts all the defects on its surface and has the opportunity to eliminate all kinds of defects, i.e., line defects at grain boundaries and point or dot defects in grains, and produce intrinsically pure graphene. In the past decade, epitaxy growth has been adopted to grow graphene by seamlessly stitching of aligned grains and the line defects at grain boundaries were eliminated finally. However, as for the equally common dot and point defects in graphene grain, there are rare ways to detect or reduce them with high throughput and efficiency. Here, we report a methodology to realize the production of ultrapure graphene grown on copper by eliminating both the dot and point defects in graphene grains. The dot defects, proved to be caused by the silica particles shedding from quartz tube during the high-temperature growth, were excluded by a designed heat-resisting box to prevent the deposition of particles on the copper surface. The point defects were optically visualized by a mild-oxidation-assisted method and further reduced by etching-regrowth process to an ultralow level of less than 1/1,000 µm2. Our work points out an avenue for the production of intrinsically pure graphene and thus lays the foundation for the large-scale graphene applications at the integrated-circuit level.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Duan, X. F.; Huang, Y.; Cui, Y.; Wang, J. F.; Lieber, C. M. Indium phosphide nanowires as building blocks for nanoscale electronic and optoelectronic devices. Nature 2001, 409, 66–69.

    Article  CAS  Google Scholar 

  2. Johnson, J. C.; Choi, H. J.; Knutsen, K. P.; Schaller, R. D.; Yang, P. D.; Saykally, R. J. Single gallium nitride nanowire lasers. Nat. Mater. 2002, 1, 106–110.

    Article  CAS  Google Scholar 

  3. Madar, R. Materials science: Silicon carbide in contention. Nature 2004, 430, 974–975.

    Article  CAS  Google Scholar 

  4. Nakamura, D.; Gunjishima, I.; Yamaguchi, S.; Ito, T.; Okamoto, A.; Kondo, H.; Onda, S.; Takatori, K. Ultrahigh-quality silicon carbide single crystals. Nature 2004, 430, 1009–1012.

    Article  CAS  Google Scholar 

  5. Geim, A. K.; Novoselov, K. S. The rise of graphene. Nat. Mater. 2007, 6, 183–191.

    Article  CAS  Google Scholar 

  6. Castro Neto, A. H.; Guinea, F.; Peres, N. M. R.; Novoselov, K. S.; Geim, A. K. The electronic properties of graphene. Rev. Mod. Phys. 2009, 81, 109–162.

    Article  CAS  Google Scholar 

  7. Bonaccorso, F.; Sun, Z.; Hasan, T.; Ferrari, A. C. Graphene photonics and optoelectronics. Photonics 2010, 4, 611–622.

    Article  CAS  Google Scholar 

  8. Novoselov, K. S.; Fal’ko, V. I.; Colombo, L.; Gellert, P. R.; Schwab, M. G.; Kim, K. A roadmap for graphene. Nature 2012, 490, 192–200.

    Article  CAS  Google Scholar 

  9. Fiori, G.; Bonaccorso, F.; Iannaccone, G.; Palacios, T.; Neumaier, D.; Seabaugh, A.; Banerjee, S. K.; Colombo, L. Electronics based on two-dimensional materials. Nat. Nanotechnol. 2014, 9, 768–779.

    Article  CAS  Google Scholar 

  10. Sutter, P. W.; Flege, J. I.; Sutter, E. A. Epitaxial graphene on ruthenium. Nat. Mater. 2008, 7, 406–411.

    Article  CAS  Google Scholar 

  11. Li, X. S.; Cai, W. W.; An, J. H.; Kim, S.; Nah, J.; Yang, D. X.; Piner, R.; Velamakanni, A.; Jung, I.; Tutuc, E. et al. Large-area synthesis of high-quality and uniform graphene films on copper foils. Science 2009, 324, 1312–1314.

    Article  CAS  Google Scholar 

  12. Reina, A.; Jia, X. T.; Ho, J.; Nezich, D.; Son, H.; Bulovic, V.; Dresselhaus, M. S.; Kong, J. Large area, few-layer graphene films on arbitrary substrates by chemical vapor deposition. Nano Lett. 2009, 9, 30–35.

    Article  CAS  Google Scholar 

  13. Bae, S.; Kim, H.; Lee, Y.; Xu, X. F.; Park, J. S.; Zheng, Y.; Balakrishnan, J.; Lei, T.; Kim, H. R.; Song, Y. I. et al. Roll-to-roll production of 30-inch graphene films for transparent electrodes. Nat. Nanotechnol. 2010, 5, 574–578.

    Article  CAS  Google Scholar 

  14. Geng, D. C.; Wu, B.; Guo, Y. L.; Huang, L. P.; Xue, Y. Z.; Chen, J. Y.; Yu, G.; Jiang, L.; Hu, W. P.; Liu, Y. Q. Uniform hexagonal graphene flakes and films grown on liquid copper surface. Proc. Natl. Acad. Sci. USA 2012, 109, 7992–7996.

    Article  CAS  Google Scholar 

  15. Gao, L. B.; Ren, W. C.; Xu, H. L.; Jin, L.; Wang, Z. X.; Ma, T.; Ma, L. P.; Zhang, Z. Y.; Fu, Q.; Peng, L. M. et al. Repeated growth and bubbling transfer of graphene with millimetre-size single-crystal grains using platinum. Nat. Commun. 2012, 3, 699.

    Article  Google Scholar 

  16. Yan, Z.; Lin, J.; Peng, Z. W.; Sun, Z. Z.; Zhu, Y.; Li, L.; Xiang, C. S.; Samuel, E. L.; Kittrell, C.; Tour, J. M. Toward the synthesis of wafer-scale single-crystal graphene on copper foils. ACS Nano 2012, 6, 9110–9117.

    Article  CAS  Google Scholar 

  17. Hao, Y. F.; Bharathi, M. S.; Wang, L.; Liu, Y. Y.; Chen, H.; Nie, S.; Wang, X. H.; Chou, H.; Tan, C.; Fallahazad, B. et al. The role of surface oxygen in the growth of large single-crystal graphene on copper. Science 2013, 342, 720–723.

    Article  CAS  Google Scholar 

  18. Zhou, H. L.; Yu, W. J.; Liu, L. X.; Cheng, R.; Chen, Y.; Huang, X. Q.; Liu, Y.; Wang, Y.; Huang, Y.; Duan, X. F. Chemical vapour deposition growth of large single crystals of monolayer and bilayer graphene. Nat. Commun. 2013, 4, 2096.

    Article  Google Scholar 

  19. Gao, L. B.; Ni, G. X.; Liu, Y. P.; Liu, B.; Neto, A. H. C.; Loh, K. P. Face-to-face transfer of wafer-scale graphene films. Nature 2014, 505, 190–194.

    Article  CAS  Google Scholar 

  20. Lee, J. H.; Lee, E. K.; Joo, W. J.; Jang, Y.; Kim, B. S.; Lim, J. Y.; Choi, S. H.; Ahn, S. J.; Ahn, J. R.; Park, M. H. et al. Wafer-scale growth of single-crystal monolayer graphene on reusable hydrogen-terminated germanium. Science 2014, 344, 286–289.

    Article  CAS  Google Scholar 

  21. Babenko, V.; Murdock, A. T.; Koós, A. A.; Britton, J.; Crossley, A.; Holdway, P.; Moffat, J.; Huang, J.; Alexander-Webber, J. A.; Nicholas, R. J. et al. Rapid epitaxy-free graphene synthesis on silicidated polycrystalline platinum. Nat. Commun. 2015, 6, 7536.

    Article  CAS  Google Scholar 

  22. Nguyen, V. L.; Shin, B. G.; Duong, D. L.; Kim, S. T.; Perello, D.; Lim, Y. J.; Yuan, Q. H.; Ding, F.; Jeong, H. Y.; Shin, H. S. et al. Seamless stitching of graphene domains on polished copper (111) foil. Adv. Mater. 2015, 27, 1376–1382.

    Article  CAS  Google Scholar 

  23. Wu, T. R.; Zhang, X. F.; Yuan, Q. H.; Xue, J. C.; Lu, G. Y.; Liu, Z. H.; Wang, H. S.; Wang, H. M.; Ding, F.; Yu, Q. K. et al. Fast growth of inch-sized single-crystalline graphene from a controlled single nucleus on Cu-Ni alloys. Nat. Mater. 2016, 15, 43–47.

    Article  CAS  Google Scholar 

  24. Xu, X. Z.; Zhang, Z. H.; Dong, J. C.; Yi, D. C.; Niu, J. J.; Wu, M. H.; Lin, L.; Yin, R. K.; Li, M. Q.; Zhou, J. Y. et al. Ultrafast epitaxial growth of metre-sized single-crystal graphene on industrial cu foil. Sci. Bull. 2017, 62, 1074–1080.

    Article  CAS  Google Scholar 

  25. Vlassiouk, I. V.; Stehle, Y.; Pudasaini, P. R.; Unocic, R. R.; Rack, P. D.; Baddorf, A. P.; Ivanov, I. N.; Lavrik, N. V.; List, F.; Gupta, N. et al. Evolutionary selection growth of two-dimensional materials on polycrystalline substrates. Nat. Mater. 2018, 17, 318–322.

    Article  CAS  Google Scholar 

  26. Yasunishi, T.; Takabayashi, Y.; Kishimoto, S.; Kitaura, R.; Shinohara, H.; Ohno, Y. Origin of residual particles on transferred graphene grown by CVD. Jpn. J. Appl. Phys. 2016, 55, 080305.

    Article  Google Scholar 

  27. Lisi, N.; Dikonimos, T.; Buonocore, F.; Pittori, M.; Mazzaro, R.; Rizzoli, R.; Marras, S.; Capasso, A. Contamination-free graphene by chemical vapor deposition in quartz furnaces. Sci. Rep. 2017, 7, 9927.

    Article  Google Scholar 

  28. Huang, P. Y.; Ruiz-Vargas, C. S.; van der Zande, A. M.; Whitney, W. S.; Levendorf, M. P.; Kevek, J. W.; Garg, S.; Alden, J. S.; Hustedt, C. J.; Zhu, Y. et al. Grains and grain boundaries in single-layer graphene atomic patchwork quilts. Nature 2011, 469, 389–392.

    Article  CAS  Google Scholar 

  29. Hu, S.; Lozada-Hidalgo, M.; Wang, F. C.; Mishchenko, A.; Schedin, F.; Nair, R. R.; Hill, E. W.; Boukhvalov, D. W.; Katsnelson, M. I.; Dryfe, R. A. W. et al. Proton transport through one-atom-thick crystals. Nature 2014, 516, 227–230.

    Article  CAS  Google Scholar 

  30. Duong, D. L.; Han, G. H.; Lee, S. M.; Gunes, F.; Kim, E. S.; Kim, S. T.; Kim, H.; Ta, Q. H.; So, K. P.; Yoon, S. J. et al. Probing graphene grain boundaries with optical microscopy. Nature 2012, 490, 235–239.

    Article  CAS  Google Scholar 

  31. Kim, D. W.; Kim, Y. H.; Jeong, H. S.; Jung, H. T. Direct visualization of large-area graphene domains and boundaries by optical birefringency. Nat. Nanotechnol. 2012, 7, 29–34.

    Article  CAS  Google Scholar 

  32. Son, J. H.; Baeck, S. J.; Park, M. H.; Lee, J. B.; Yang, C. W.; Song, J. K.; Zin, W. C.; Ahn, J. H. Detection of graphene domains and defects using liquid crystals. Nat. Commun. 2014, 5, 3484.

    Article  Google Scholar 

  33. Ago, H.; Fukamachi, S.; Endo, H.; Solis-Fernández, P.; Yunus, R. M.; Uchida, Y.; Panchal, V.; Kazakova, O.; Tsuji, M. Visualization of grain structure and boundaries of polycrystalline graphene and two-dimensional materials by epitaxial growth of transition metal dichalcogenides. ACS Nano 2016, 10, 3233–3240.

    Article  CAS  Google Scholar 

  34. Fan, X. G.; Wagner, S.; Schädlich, P.; Speck, F.; Kataria, S.; Haraldsson, T.; Seyller, T.; Lemme, M. C.; Niklaus, F. Direct observation of grain boundaries in graphene through vapor hydrofluoric acid (VHF) exposure. Sci. Adv. 2018, 4, eaar5170.

    Article  Google Scholar 

  35. Xu, X. Z.; Yi, D.; Wang, Z. C.; Yu, J. C.; Zhang, Z. H.; Qiao, R. X.; Sun, Z. H.; Hu, Z. H.; Gao, P.; Peng, H. L. et al. Greatly enhanced anticorrosion of Cu by commensurate graphene coating. Adv. Mater. 2018, 30, 1702944.

    Article  Google Scholar 

  36. Yazyev, O. V.; Louie, S. G. Electronic transport in polycrystalline graphene. Nat. Mater. 2010, 9, 806–809.

    Article  CAS  Google Scholar 

  37. Zhang, Y.; Li, Z.; Kim, P.; Zhang, L. Y.; Zhou, C. W. Anisotropic hydrogen etching of chemical vapor deposited graphene. ACS Nano 2012, 6, 126–132.

    Article  Google Scholar 

Download references

Acknowledgements

This work was supported by The Key R&D Program of Guangdong Province (Nos. 2019B010931001, 2020B010189001, and 2018B030327001), Guangdong Provincial Science Fund for Distinguished Young Scholars (No. 2020B1515020043), Science and Technology Program of Guangzhou (No. 2019050001), Beijing Natural Science Foundation (No. JQ19004), the National Natural Science Foundation of China (Nos. 52025023, 51991340, and 51991342), National Key R&D Program of China (Nos. 2016YFA0300903 and 2016YFA0300804), Beijing Excellent Talents Training Support (No. 2017000026833ZK11), Beijing Municipal Science & Technology Commission (No. Z191100007219005), Beijing Graphene Innovation Program (No. Z181100004818003), The Strategic Priority Research Program of Chinese Academy of Sciences (No. XDB33000000), Bureau of Industry and Information Technology of Shenzhen (Graphene platform No. 201901161512), Guangdong Innovative and Entrepreneurial Research Team Program (No. 2016ZT06D348), the Science, Technology, Innovation Commission of Shenzhen Municipality (No. KYTDPT20181011104202253), The Pearl River Talent Recruitment Program of Guangdong Province (No. 2019ZT08C321), and China Postdoctoral Science Foundation (Nos. 2019M660280, 2019M660281, and 2020T130022)

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Xiaozhi Xu or Kaihui Liu.

Electronic supplementary material

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xu, X., Qiao, R., Liang, Z. et al. Towards intrinsically pure graphene grown on copper. Nano Res. 15, 919–924 (2022). https://doi.org/10.1007/s12274-021-3575-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12274-021-3575-9

Keywords

Navigation