Skip to main content
Log in

Synthesis of Fe3O4 Magnetic Powder from Spent Pickling Liquors

  • Research article
  • Published:
Transactions of Tianjin University Aims and scope Submit manuscript

Abstract

Spent pickling liquors pose a serious environmental problem in most industrialized countries, mainly owing to their corrosive properties and their ferrous iron and hydrochloric acid content. In this paper, spent pickling liquor was used as an inexpensive raw material to prepare Fe3O4 magnetic powder via an oxidation method. Being able to recover the dissolved iron from spent pickling liquors would not only salvage a valuable material but also render the effluent environmentally benign. The structure of the Fe3O4 magnetic powder was characterized by X-ray diffraction. The morphology and size were characterized by scanning electron microscopy and transmission electron microscopy. Their magnetic properties were tested at room temperature by a vibrating sample magnetometer. In addition, the saturation magnetization of Fe3O4 products can be further enhanced to 96.1 emu/g after purification.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  1. Tang B, Yuan LJ, Shi TH et al (2009) Preparation of nano-sized magnetic particles from spent pickling liquors by ultrasonic-assisted chemical co-precipitation. J Hazard Mater 163(2–3):1173–1178

    Article  Google Scholar 

  2. Devi A, Singhal A, Gupta R et al (2014) A study on treatment methods of spent pickling liquor generated by pickling process of steel. Clean Technol Environ 16(8):1515–1527

    Article  Google Scholar 

  3. Konishi YS, Nomura T, Mizoe K (2004) A new synthesis route from spent sulfuric acid pickling solution to ferrite nanoparticles. Hydrometallurgy 74(1–2):57–65

    Article  Google Scholar 

  4. López-Delgado A, Alguacil FJ, López FA (1997) Recovery of iron from bio-oxidized sulphuric pickling waste water by precipitation as basic sulphates. Hydrometallurgy 45(1–2):97–98

    Article  Google Scholar 

  5. Lewis DJ, Tye FL (2007) Treatment of spent pickle liquors by electrodialysis. J Anal Chem 9(5):279–292

    Google Scholar 

  6. Paquay E, Clarinval AM, Delvaux A et al (2000) Applications of electrodialysis for acid pickling wastewater treatment. Chem Eng J 79(3):197–201

    Article  Google Scholar 

  7. Tomaszewska M, Gryta M, Morawski AW (2001) Recovery of hydrochloric acid from metal pickling solutions by membrane distillation. Sep Purif Technol 22–3(1–3):591–600

    Article  Google Scholar 

  8. Csicsovszki G, Kekesi T, Torok TI (2005) Selective recovery of Zn and Fe from spent pickling solutions by the combination of anion exchange and membrane electrowinning techniques. Hydrometallurgy 77(1–2):19–28

    Article  Google Scholar 

  9. Ciminelli VST, Dias A, Braga HC (2006) Simultaneous production of impurity-free water and magnetite from steel pickling liquors by microwave-hydrothermal processing. Hydrometallurgy 84(1–2):37–42

    Article  Google Scholar 

  10. Guskos N, Papadopoulos GJ, Likodimos V et al (2002) Photoacoustic, EPR and electrical conductivity investigations of three synthetic mineral pigments: hematite, goethite and magnetite. Mater Res Bull 37(6):1051–1061

    Article  Google Scholar 

  11. Wei XC, Viadero RC (2007) Synthesis of magnetite nanoparticles with ferric iron recovered from acid mine drainage: implications for environmental engineering. Colloid Surface A 294(1–3):280–286

    Article  Google Scholar 

  12. Cornell RM, Schwertmann U (1996) The iron oxides: structure, properties, reactions, occurrences and uses. Clay Miner 61(408):740–741

    Google Scholar 

  13. Teja AS, Koh PY (2009) Synthesis, properties, and applications of magnetic iron oxide nanoparticles. Prog Cryst Growth Charact Mater 55(1–2):22–45

    Article  Google Scholar 

  14. Iida H, Takayanagi K, Nakanishi T et al (2007) Synthesis of Fe3O4 nanoparticles with various sizes and magnetic properties 14 by controlled hydrolysis. J Colloid Interf Sci 314(1):274–280

    Article  Google Scholar 

  15. Kulkarni SA, Sawadh PS, Palei PK et al (2013) Effect of synthesis route on the structural, optical and magnetic properties of Fe3O4 nanoparticles. Ceram Int 40(1):1945–1949

    Article  Google Scholar 

  16. Yang JH, Zou P, Yang LL et al (2014) A comprehensive study on the synthesis and paramagnetic properties of PEG-coated Fe3O4 nanoparticles. Appl Surf Sci 303:425–432

    Article  Google Scholar 

  17. Fan R, Chen XH, Gui Z et al (2001) A new simple hydrothermal preparation of nanocrystalline magnetite Fe3O4. Mater Res Bull 36(3–4):497–502

    Article  Google Scholar 

  18. Lu T, Wang JH, Jie Yin et al (2013) Surfactant effects on the microstructures of Fe3O4 nanoparticles synthesized by microemulsion method. Colloid Surface A 436(35):657–683

    Google Scholar 

  19. Xu J, Yang HB, Fu WY et al (2007) Preparation and magnetic properties of magnetite nanoparticles by sol-gel method. J Magn Magn Mater 309(2):307–311

    Article  Google Scholar 

  20. Lemine OM, Omri K, Zhang B et al (2012) Sol-gel synthesis of 8 nm magnetite (Fe3O4) nanoparticles and their magnetic properties. Superlattice Microst 52(4):793–799

    Article  Google Scholar 

  21. Abdel-Ghany AE, Mauger A, Groult H et al (2012) Structural properties and electrochemistry of alpha-LiFeO2. J Power Sources 197:285–291

    Article  Google Scholar 

  22. Shen LZ, Qiao YS, Guo Y et al (2013) Preparation and formation mechanism of nano-iron oxide black pigment from blast furnace flue dust. Ceram Int 39(1):737–744

    Article  Google Scholar 

  23. Misawa T, Hashimoto K, Shimodaira S (1974) Chemlnform abstract: the mechanism of formation of iron oxide and oxyhydroxides in aqueous solutions at room temperature. Corros Sci 14(2):131–149

    Article  Google Scholar 

  24. Neger AT, Ahmed A, Parvin S et al (2009) Studies on black iron oxide pigment. Part-II: effect of preparation parameter on particle size and microstructure of ferrosoferric oxide. Bangladesh J Sci Ind Res 44(1):31–40

    Article  Google Scholar 

  25. Hong RY, Pan TT, Han YP et al (2007) Magnetic field synthesis of Fe3O4 nanoparticles used as a precursor of ferrofluids. J Magn Magn Mater 310(1):37–47

    Article  Google Scholar 

Download references

Acknowledgements

This work was supported by the project of Synthesis of Iron Oxide Red from Waste Acid (No. 2016GIF-0035).We wish to thank Mr. Lin Kui and Mr. Zhou Dingbang, Tianjin University, Tianjin, China, for their assistance in characterizing the Fe3O4 magnetic powder.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xingyao Wang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, X., Lv, F. Synthesis of Fe3O4 Magnetic Powder from Spent Pickling Liquors. Trans. Tianjin Univ. 24, 45–50 (2018). https://doi.org/10.1007/s12209-017-0095-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12209-017-0095-5

Keywords

Navigation