Abstract
Significant unsteady film cooling performance of a turbine shroud can be found under the periodic disturbance of rotor blades. The mainstream flow in film cooling on a turbine shroud is simplified as the periodic swing based on the alternate appearance of the cascade passage flow and the blade tip clearance flow. Three-dimensional unsteady numerical simulation was employed to analyze the film cooling effectiveness with a single cylindrical hole injection at mainstream swing frequencies of 100, 160 and 220 Hz, and at blowing ratios of 0.5, 0.8, 1.1 and 1.4, respectively. A steady simulation was also carried out as a comparison. The results show that mainstream swing provides instantaneous film spots. It is a novel phenomenon in film cooling. Spanwise coverage of film was more uniform compared with the steady case. There are considerable differences of film cooling effectiveness under the various mainstream swing frequencies. A larger swing frequency results in higher spanwise averaged time-averaged film cooling effectiveness.
Similar content being viewed by others
Abbreviations
- D:
-
Diameter of the cylindrical hole, m
- U :
-
Mainstream velocity, m/s
- T:
-
Temperature, K
- t:
-
Time, s
- X:
-
Streamwise coordinate, m
- Y:
-
Vertical coordinate, m
- Z:
-
Spanwise coordinate, m
- ρ :
-
Density, kg/m3
- μ :
-
Dynamic viscosity, kg/(m×s)
- p:
-
Pressure at local location of the cooled surface, Pa
- p*:
-
Total pressure at inlet of the mainstream, Pa
- f:
-
Swing frequency of the mainstream inlet velocity, Hz
- A:
-
Area of a grid, m2
- m:
-
The number of time steps in a period
- n:
-
The number of spanwise grids
- M:
-
Blowing ratio, (ρcUc)/(ρ∞U∞)
- η :
-
Film cooling effectiveness, (T∞ - Taw)/(T∞- Tc)
- η ave :
-
Spanwise averaged film cooling effectiveness, \(\sum\limits_{i = 1}^n {A_i\eta_i} /\sum\limits_{i = 1}^n {A_i}\)
- η ta :
-
Time-averaged film cooling effectiveness, \(\sum\limits_{j = 1}^m {\eta_j}/m\)
- η tave :
-
Spanwise averaged time-averaged film cooling effectiveness, \(\sum\limits_{J = 1}^m {\sum\limits_{i = 1}^n {A_{ij}} \eta_{ij}} /\sum\limits_{i = 1}^m {\sum\limits_{i = 1}^n {A_{ij}}} \)
- κ :
-
Enhancement factor, (ηtave_f - ηtave_0)/ηtave_0)
- θ :
-
Nondimensional excess temperature, (Tre − Tc) / (T∞ − Tc)
- S r :
-
Strouhal number, Df/U
- R e :
-
Reynolds number, ρUD/μ
- Φ:
-
Viscous dissipated energy
- Cp:
-
Pressure coefficient, (p* - p)/(1 / 2 ρU2)
- aw:
-
Adiabatic wall
- c :
-
Coolant
- ∞:
-
Mainstream
- ave:
-
Spanwise averaged
- tave:
-
Spanwise averaged time-averaged
- ta:
-
Time-averaged
- tave_f:
-
Spanwise time-averaged of various swing frequencies
- tave_0:
-
Spanwise time-averaged without swing frequencies
References
S. Acharya and Y. Kanani, Advances in film cooling heat transfer, Advances in Heat Transfer (2017).
C. Liu, G. Xie, R. Wang and L. Ye, Study on analogy principle of overall cooling effectiveness for composite cooling structures with impingement and effusion, International J. of Heat and Mass Transfer, 127 (2018) 639–650.
J.-H. Kim and K.-Y. Kim, Performance evaluation of a converging-diverging film-cooling hole, International J. of Thermal Sciences, 142 (2019) 295–304.
G. Li, P. Yang, W. Zhang, Z. Wu and Z. Kou, Enhanced film cooling performance of a row of cylindrical holes embedded in the saw tooth slot, International J. of Heat and Mass Transfer, 132 (2019) 1137–1151.
Y. S. Guan, X. Wang, H. Zhang and Y. Li, LBM study on unsteady flow and heat-transfer behaviors of double-row film cooling with various row spacings, International J. of Heat and Mass Transfer, 138 (2019) 1251–1263.
S. Park, H. Chung, S. M. Choi, S. H. Kim and H. H. Cho, Design of sister hole arrangements to reduce kidney vortex for film cooling enhancement, J. of Mechanical Science and Technology, 31(8) (2017) 3981–3992.
S. Rouina, M. Miranda and G. Barigozzi, Experimental investigation of the unsteady flow behavior on a film cooling flat plate, Energy Procedia, 101 (2016) 726–733.
A. K. Sinha, D. G. Bogard and M. E. Crawford, Film-cooling effectiveness downstream of a single row of holes with variable density ratio, J. of Turbomachinery, 113(3) (1991) 442–449.
T. W. Repko, A. C. Nix, S. C. Uysal and A. T. Sisler, Flow visualization of multi-Hole film-cooling flow under varying freestream turbulence levels, J. of Flow Control Measurement & Visualization, 4(1) (2016) 13–29.
L. I. Guangchao, H. Wang, W. Zhang, Z. Kou and R. Xu, Film cooling performance of a row of dual-fanned holes at various injection angles, J. of Thermal Science, 26(5) (2017) 453–458.
W. Colban, K. A. Thole and M. Haendler, A comparison of cylindrical and fan-shaped film-cooling holes on a vane endwall at low and high freestream turbulence levels, J. of Turbomachinery, 130(3) (2008) 528–544.
W.-S. Fu, W.-S. Chao, M. Tsubokura, C.-G. Li and W.-H. Wang, Direct numerical simulation of film cooling with a fan-shaped hole under low Reynolds number conditions, International J. of Heat and Mass Transfer, 123 (2018) 544–560.
J. E. Sargison, M. L. G. Oldfield, S. M. Guo, G. D. Lock and A. J. Rawlinson, Flow visualisation of the external flow from a converging slot-hole film-cooling geometry, Experiments in Fluids, 38(3) (2005) 304–318.
S. Li, Z. Yuan and G. Chen, Numerical investigation of unsteady mixing mechanism in plate film cooling, Theoretical and Applied Mechanics Letters, 6 (2016) 213–221.
S. I. Kim and I. Hassan, Unsteady heat transfer analysis of a film cooling flow, 46 thAiaa Aerospace Sciences Meeting and Exhibit, Reno, Nevada (2008).
S. I. Kim and I. Hassan, Unsteady simulations of a film cooling flow from an inclined cylindrical jet, J. of Thermo-physics & Heat Transfer, 24(1) (2010) 145–156.
S. M. Coulthard, R. J. Volino and K. A. Flack, Effect of jet pulsing on film cooling: Part 1 — Effectiveness and flow-field temperature results, J. of Turbomachinery, 129(2) (2007) 232–246.
S. M. Coulthard, R. J. Volino and K. A. Flack, Effect of jet pulsing on film cooling — Part II: Heat transfer results, J. of Turbomachinery, 129(2) (2006) 247–257.
Y. Gao, X. Yan, J. Li and K. He, Investigations into film cooling and unsteady flow characteristics in a blade trailing-edge cutback region, J. of Mechanical Science and Technology, 32(10) (2018) 5015–5029.
J. S. Lee and I. S. Jung, Effect of bulk flow pulsations on film cooling with compound angle holes, International J. of Heat & Mass Transfer, 45(1) (2002) 113–123.
R. J. Fawcett, A. P. S. Wheeler, L. He and R. Taylor, Experimental investigation into unsteady effects on film cooling, J. of Turbomachinery, 134(2) (2011) 021015.
T. Yu. Izmodenova, N. N. Kortikov and N. B. Kuznetsov, Unsteady film cooling with imposed nonuniform pulsations of the main flow, Thermophysics & Aeromechanics, 15(4) (2008) 583–588.
Y. C. Seo and S. W. Lee, Aerodynamic losses for squealer tip with different winglets, J. of Mechanical Science and Technology, 33(2) (2019) 639–647.
D. Zhang, L. Shi, R. Zhao, W. Shi, Q. Pan and B. P. M. (Bart) van Esch, Study on unsteady tip leakage vortex cavi-tation in an axial-flow pump using an improved filter-based model, J. of Mechanical Science and Technology, 31(2) (2017) 659–667.
C. H. N. Yuen and R. F. Martinez-Botas, Film cooling characteristics of a single round hole at various streamwise angle in a crossflow: Part I. Effectiveness, International J. of Heat and Mass Transfer, 46(2) (2003) 221–235.
B. Amar and D. Rabah, Numerical and experimental investigation of turbine blade film cooling, Heat & Mass Transfer, 53(12) (2017) 3443–3458.
Acknowledgments
This study was supported by the National Natural Science Foundation of China (Grant No. 51406124).
Author information
Authors and Affiliations
Corresponding author
Additional information
Recommended by Associate Editor Jaeseon Lee
Wei Zhang received her Ph.D. from School of Propulsion and Energy, Northwestern Polytechnical University, China. Her research interests include heat transfer and film cooling in space propulsion.
Rights and permissions
About this article
Cite this article
Zhang, W., Zhu, Hr., Yu, Qp. et al. Numerical study on unsteady film cooling performance under the mainstream swing condition. J Mech Sci Technol 33, 5527–5536 (2019). https://doi.org/10.1007/s12206-019-1046-y
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12206-019-1046-y