Skip to main content
Log in

Numerical study and design optimization of electromagnetic energy harvesters integrated with flexible magnetic materials

  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

This study presents a new design of an electromagnetic energy harvester integrated with a soft magnetic material. The harvester design optimizes the magnetic material characteristics and the size of a rectangular permanent magnet. The design employs a complete magnetic circuit made of (1) a thin-film soft magnetic material that facilitates a flexible but highly (magnetically) permeable beam and (2) an optimally-sized magnet that maximizes the harvester performance. The design is demonstrated to reduce magnetic flux leakage, and thus considerably enhances both magnetic flux density (B) and its change by time (dB/dt), which both influence harvester performance. The improvement in harvester performances strongly depends on critical design parameters, especially, the magnet size and characteristics of magnetic materials, including permeability, stiffness, and thickness. The analyses conclude that recently-introduced nanomaterials (having ultrahigh magnetic permeability) can potentially innovate harvester performances. However, the performance may be degraded without design optimization. Once optimized, the integrated nanomaterials facilitate a significant improvement compared with a conventional design without integrated magnetic materials.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. S. Roundy, P. K. Wright and J. Rabaey, A study of low level vibrations as a power source for wireless sensor nodes, Computer Communications, 26 (11) (2003) 1131–1144.

    Article  Google Scholar 

  2. D. Gunduz, K. Stamatiou, N. Michelusi and M. Zorzi, Designing intelligent energy harvesting communication systems, IEEE Communications Magazine, 52 (1) (2014) 210–216.

    Article  Google Scholar 

  3. W. Chen, Y. Cao and J. Xie, Piezoelectric and electromagnetic hybrid energy harvester for powering wireless sensor nodes in smart grid, Journal of Mechanical Science and Technology, 29 (10) (2015) 4313–4318.

    Article  Google Scholar 

  4. D. P. Arnold, Review of microscale magnetic power generation, IEEE Transactions on Magnetics, 43 (11) (2007) 3940–3951.

    Article  Google Scholar 

  5. M. Salim, H. S. Sultan Aljibori, D. Salim, M. H. M. Khir and A. S. Kherbeet, A review of vibration-based MEMS hybrid energy harvesters, Journal of Mechanical Science and Technology, 29 (11) (2015) 5021–5034.

    Article  Google Scholar 

  6. B.-C. Lee and G.-S. Chung, Low-frequency driven energy harvester with multi-pole magnetic structure, Journal of Mechanical Science and Technology, 29 (2) (2015) 441–446.

    Article  Google Scholar 

  7. Q. Wang, Y. Zhang, N. X. Sun, J. G. McDaniel and M. L. Wang, High power density energy harvester with high permeability magnetic material embedded in a rotating wheel, Proc. of SPIE -The International Society for Optical Engineering(2012) 83470V-83470V-83476.

    Google Scholar 

  8. H. Wang, Y. Tang and A. Khaligh, A bridgeless boost rectifier for low-voltage energy harvesting applications, IEEE Transactions on Power Electronics, 28 (11) (2013) 5206–5214.

    Article  Google Scholar 

  9. T. Galchev, H. Kim and K. Najafi, Micro power generator for harvesting low-frequency and nonperiodic vibrations, Journal of Microelectromechanical Systems, 20 (4) (2011) 852–866.

    Google Scholar 

  10. R. C. Vinod, M. G. Prasad and T. F. Frank, A coupled piezoelectric-electromagnetic energy harvesting technique for achieving increased power output through damping matching, Smart Materials and Structures, 18 (9) (2009) 095029.

    Article  Google Scholar 

  11. I. N. Ayala-Garcia, D. Zhu, M. J. Tudor and S. P. Beeby, A tunable kinetic energy harvester with dynamic over range protection, Smart Materials and Structures, 19 (11) (2010) 115005.

    Article  Google Scholar 

  12. M. El-hami, P. Glynne-Jones, N. M. White, M. Hill, S. Beeby, E. James, A. D. Brown and J. N. Ross, Design and fabrication of a new vibration-based electromechanical power generator, Sensors and Actuators A: Physical, 92 (1–3) (2001) 335–342.

    Article  Google Scholar 

  13. X. Xing, G. M. Yang, M. Liu, J. Lou, O. Obi and N. X. Sun, High power density vibration energy harvester with high permeability magnetic material, Journal of Applied Physics, 109 (7) (2011) 07E514.

    Google Scholar 

  14. H. Chiriac, M. Tibu, N. Lupu, I. Skorvanek and T.-A. Óvári, Nanocrystalline ribbons for energy harvesting applications, Journal of Applied Physics, 115 (17) (2014) 17A320.

    Google Scholar 

  15. Carpenter Technology Corporation, Mu Metal Datasheet.

  16. V. C. Valchev and A. V. d. Bossche, Inductors and Transformers for Power Electronics, CRC Press(2005).

    Google Scholar 

  17. C. Zheng, S. Yantao, X. Ning and T. Xiaobo, Integrated sensing for ionic polymer-metal composite actuators using PVDF thin films, Smart Materials and Structures, 16 (2) (2007) S262.

    Article  Google Scholar 

  18. B. L. Ooi, J. M. Gilbert and A. R. A. Aziz, Switching damping for a frequency-tunable electromagnetic energy harvester, Sensors and Actuators A: Physical, 234 (2015) 311–320.

    Article  Google Scholar 

  19. D. C. Hanselman, Brushless Permanent Magnet Motor Design, 2nd Ed., Magna Physics Pub.(2003).

    Google Scholar 

  20. T. Sato, K. Watanabe and H. Igarashi, Coupled analysis of electromagnetic vibration energy harvester with nonlinear oscillation, IEEE Transactions on Magnetics, 50 (2) (2014) 7007604 (7007604 pages).

    Article  Google Scholar 

  21. M. E. McHenry and D. E. Laughlin, Nano-scale materials development for future magnetic applications, Acta Materialia, 48 (1) (2000) 223–238.

    Article  Google Scholar 

  22. Nanocrystalline core materials for modern power electronic designs.

  23. K. Najafi, T. Galchev, E. E. Aktakka, R. L. Peterson and J. McCullagh, Microsystems for energy harvesting, Proc. of International Solid-State Sensors, Actuators and Microsystems Conference (2011) 1845–1850.

    Google Scholar 

  24. C. Kim and J. Lee, Topology optimum design of unimorph piezoelectric cantilevered Mindlin plates as a vibrating electric harvester, Journal of Mechanical Science and Technology, 28 (10) (2014) 4131–4138.

    Article  Google Scholar 

  25. M. Rahman and G. Slemon, Promising applications of neodymium boron Iron magnets in electrical machines, IEEE Transactions on Magnetics, 21 (5) (1985) 1712–1716.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sang Won Yoon.

Additional information

Recommended by Associate Editor Heung Soo Kim

Sang Won Yoon received his B.S. degree in Electrical Engineering from Seoul National University, Seoul, Korea, in 2000; and his M.S. and Ph.D. degrees in Electrical Engineering and Computer Science from the University of Michigan, Ann Arbor, MI, USA, in 2003 and 2009, respectively. From 2009 to 2013, he was a Senior Scientist and Staff Researcher at the Toyota Research Institute of North America, Ann Arbor, MI, USA, where he conducted research in the fields of power electronics and sensor systems for automobiles. Since 2013, he has been with the Department of Automotive Engineering, Hanyang University, Seoul, Korea, where he is presently working an Assistant Professor. His current research interests include power electronics, sensors and sensor systems, electronic reliability, and their applications in both conventional and future vehicles.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yoon, S.W. Numerical study and design optimization of electromagnetic energy harvesters integrated with flexible magnetic materials. J Mech Sci Technol 31, 2399–2406 (2017). https://doi.org/10.1007/s12206-017-0437-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-017-0437-1

Keywords

Navigation