Skip to main content
Log in

Cavitation pulse extraction and centrifugal pump analysis

  • Published:
Journal of Mechanical Science and Technology Aims and scope Submit manuscript

Abstract

This study extracted cavitation pulses from hydrophone signals sampled in a centrifugal pump and analyzed their characteristics. The modified and simplified Empirical mode decomposition (EMD) algorithm was proposed for extracting cavitation pulses from strong background noise. Experimental results showed that EMD can effectively suppress noise and obtain clear cavitation pulses, facilitating the identification of the number of pulses associated with the degree of cavitation. The cavitation characteristics were modeled to predict the value of incipient cavitation. Then, we proposed a method for detecting the wear of the impeller surface. That is, the information on the impeller surface of the centrifugal pump, including the roughness of the impeller surface and its wear trends, were quantified based on the net positive suction head available of incipient cavitation. The findings indicate that the proposed technique is suitable for condition monitoring of the pump.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. L. Alfayez, D. Mba and G. Dyson, The application of acoustic emission for detecting incipient cavitation and the best efficiency point of a 60 kW centrifugal pump: case study, Ndt & E International, 38 (5) (2005) 354–358.

    Article  Google Scholar 

  2. T. Rus et al., An investigation of the relationship between acoustic emission, vibration, noise and cavitation structures on a Kaplan turbine, Journal of Fluids Engineering, 129 (9) (2007) 1112–1122.

    Article  Google Scholar 

  3. P. Bourdon et al., Hydro turbine profitability and cavitation erosion, Waterpower Conference (2014) 1–10.

    Google Scholar 

  4. E. Jantunen, H. Jokinen and R. Milne, Flexible expert system for automated on-line diagnosis of tool condition, DTIC Dacument (1996).

    Google Scholar 

  5. Z. Pu, W. Zhang and K. Shi, Design of on-line monitoring system of turbine cavitation, Automation of Electric Power Systems (2004).

    Google Scholar 

  6. Y. Ni et al., Detection of cavitation in centrifugal pump by vibration methods, Chinese Journal of Mechanical Engineering, 21 (5) (2008) 46–49.

    Article  Google Scholar 

  7. Z. Yan et al., Fluid cavitation detection method with phase demodulation of ultrasonic signal, Applied Acoustics, 87 (2015) 198–204.

    Article  Google Scholar 

  8. P. A. Abbot, J. Walsh and R. Halas, Cavitation noise investigation of a pump-turbine, Waterpower ASCE (2015) 2031–2040.

    Google Scholar 

  9. Y. Lei et al., A review on empirical mode decomposition in fault diagnosis of rotating machinery, Mechanical Systems & Signal Processing, 35 (1-2) (2013) 108–126.

    Article  Google Scholar 

  10. S. A. Al-Hashmi, Spectrum analysis of acoustic signals for cavitation detection, Industrial Electronics and Applications IEEE (2012) 321–325.

    Google Scholar 

  11. X. Escaler et al., Detection of cavitation in hydraulic turbines, Mechanical Systems & Signal Processing, 20 (4) (2006) 983–1007.

    Article  Google Scholar 

  12. Z. Zhu, Characteristic correlation between propellers cavitating wake and cavitation noise, Applied Acoustics, 81 (14) (2014) 31–39.

    Article  Google Scholar 

  13. P. Simard and E. L. Tavernier, Fractal approach for signal processing and application to the diagnosis of cavitation, Mechanical Systems & Signal Processing, 14 (3) (2000) 459–469.

    Article  Google Scholar 

  14. P. U. Zhong-Qi et al., Research on turbine cavitation testing based on wavelet singularity detection, Proceedings of the CSEE, 25 (8) (2005) 105–109.

    Google Scholar 

  15. D. Ross and W. A. Kuperman, Mechanics of underwater noise, Journal of the Acoustical Society of America, 86 (4) (1989) 1626.

    Article  Google Scholar 

  16. J. G. Lourens and J. A. D. Prcez, Passive sonar ML estimator for ship propeller speed, Communications and Signal Processing, COMSIG '97. Proceedings of the 1997 South African Symposium on (1997) 13–18.

    Chapter  Google Scholar 

  17. R. Rajagopal, B. Sankaranarayanan and P. Ramakrishna Rao, Target classification in a passive sonar-an expert system approach, IEEE International Conference on Acoustics, Speech, & Signal Processing, 5 (1990) 2911–2914.

    Article  Google Scholar 

  18. M. Cdina, Detection of cavitation phenomenon in a centrifugal pump using audible sound, Mechanical Systems & Signal Processing, 17 (6) (2003) 1335–1347.

    Article  Google Scholar 

  19. L. I. Jing et al., Feature extraction of turbine cavitation based on wavelet packet and fractal analysis, Water Power (2013).

    Google Scholar 

  20. F. A. Alturki, A. Abouel-Kasem and S. M. Ahmed, Characteristics of cavitation erosion using image processing techniques, Journal of Tribology, 135 (1) (2012).

    Google Scholar 

  21. C. F. Caskey, D. Kruse and K. W. Ferrara, A cavitation detector for microbubble therapy based on the Stockwell transform, Journal of the Acoustical Society of America, 134 (5) (2013) 3976.

    Article  Google Scholar 

  22. G. Z. Shi and J. C. Hu, Ship noise demodulation line spectrum fusion feature extraction based on the wavelet packet, International Conference on Wavelet Analysis and Pattern Recognition (2007) 846–850.

    Google Scholar 

  23. N. E. Huang et al., The empirical mode decomposition and the hilbert spectrum for nonlinear and non-stationary time series analysis, Proceedings of the Royal Society A Mathematical Physical & Engineering Sciences, 454 (1971) (1998) 903–995.

    Article  MathSciNet  MATH  Google Scholar 

  24. Y. G. Xue and H. Wang, Investigation on turbine cavitation signals analysis based on Hilbert-Huang transform, Journal of Xi'an University of Technology (2010).

    Google Scholar 

  25. F. Bao et al., EMD-based extraction of modulated cavitation noise ?, Mechanical Systems & Signal Processing, 24 (7) (2010) 2124–2136.

    Article  Google Scholar 

  26. Y. L. Zhou and C. Liang, Research on fault diagnosis of cavitation for centrifugal pump based on energy entropy of EMD, Control & Instruments in Chemical Industry (2010).

    Google Scholar 

  27. A. M. Ren et al., Detection of cavitation characteristics with demodulation technique based on EMD and Hilbert transform, Journal of Naval University of Engineering (2014).

    Google Scholar 

  28. G. Rilling, P. Flandrin and P. Goncalves, On empirical mode decomposition and its algorithms, Proc. IEEEEURASIP Workshop on Nonlinear Signal and Image Processing NSIP-03, Grado, I (3) (2003).

    Google Scholar 

  29. R. T. Rato, M. D. Ortigueira and A. G. Batista, On the HHT, its problems, and some solutions, Mechanical Systems & Signal Processing, 22 (6) (2008) 1374–1394.

    Article  Google Scholar 

  30. G. Chen and Z. Wang, A signal decomposition theorem with Hilbert transform and its application to narrowband time series with closely spaced frequency components, Mechanical Systems & Signal Processing, 28 (2) (2012) 258–279.

    Article  Google Scholar 

  31. Z. Wu and N. E. Huang, Ensemble empirical mode decomposition: a noise-assisted data analysis method, Advances in Adaptive Data Analysis, 1 (1) (2011) 1–41.

    Article  MathSciNet  Google Scholar 

  32. Y. Lei, Z. He and Y. Zi, Application of the EEMD method to rotor fault diagnosis of rotating machinery, Mechanical Systems & Signal Processing, 23 (4) (2009) 1327–1338.

    Article  Google Scholar 

  33. Y. Su, Cavitation experimental research on centrifugal pump, Transactions of the Chinese Society for Agricultural Machinery (2010).

    Google Scholar 

  34. M. Rusticucci et al., A survey and new measurements of ice vapor pressure at temperatures between 170 and 250K, Geophysical Research Letters (American Geophysical Union), United States, 20 (5.5) (1993) 363–366.

    Google Scholar 

  35. IEC, International Standard IEC 60193: Hydraulic Turbines, Storage Pumps and Pump-Turbines—Model Acceptance Tests, 2nd ed., The International Electrotechnical Commission, Geneva, Switzerland (1999).

    Google Scholar 

  36. Y. Su, Cavitation experimental research on centrifugal pump, Transactions of the Chinese Society for Agricultural Machinery (2010).

    Google Scholar 

  37. ANSYS Inc, FLUENT 6.3 user guide, Pennsylvania: ANSYS Inc. (2006).

    Google Scholar 

  38. Siemens Product Lifecycle Management Software Inc, NX 5.0.6 What’s New Guide, Siemens Inc. (2009).

    Google Scholar 

  39. ANSYS Inc, ANSYS ICEM CFD Brochure, USA: ANSYS Inc. (2010).

    Google Scholar 

  40. V. Yakhot and S. A. Orszag, Renormalization group analysis of turbulence. I. Basic theory, Journal of Scientific Computing, 1 (1)(1986) 3–51.

    Article  MathSciNet  MATH  Google Scholar 

  41. L. M. Smith and S. L. Woodruff, Renormalization-group analysis of turbulence, Annual Review of Fluid Mechanics, 30 (1) (1998) 275–310.

    Article  MathSciNet  Google Scholar 

  42. A. Baddeley et al., Components of fluent reading, Journal of Memory & Language, 24 (1) (1985) 119–131.

    Article  Google Scholar 

  43. S. Schmidt and F. Thiele, Comparison of numerical methods applied to the flow over wall-mounted cubes, International Journal of Heat & Fluid Flow, 23 (3) (2002) 330–339.

    Article  Google Scholar 

  44. V. Michelassi, Direct numerical simulation, large eddy simulation and unsteady Reynolds-averaged Navier—Stokes simulations of periodic unsteady flow in a low-pressure turbine cascade: A comparison, Proceedings of the Institution of Mechanical Engineers Part A Journal of Power & Energy, 217 (2003) 403–411.

    Article  Google Scholar 

  45. E. Johnsen et al., Assessment of high-resolution methods for numerical simulations of compressible turbulence with shock waves, Journal of Computational Physics, 229 (4) (2010) 1213–1237.

    Article  MathSciNet  MATH  Google Scholar 

  46. Y. Wang et al., Natural cavitation in high speed water entry process, MEMS-12 (2012).

    Google Scholar 

  47. H. Li et al., Advanced computational modeling of steady and unsteady cavitating flows, ASME 2008 International Mechanical Engineering Congress and Exposition (2008) 413–423.

    Google Scholar 

  48. I. S. Pearsall, Paper 14: Acoustic detection of cavitation, SAGE Publications (1966) 1–8.

    Google Scholar 

  49. S. Gopalakrishnan, Modern cavitation criteria for centrifugal pumps, Proceeding of the Second International Pump Symposium (1985).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Hong Li.

Additional information

Recommended by Associate Editor Weon Gyu Shin

Hong Li, Ph.D., is a Lecturer employed by the School of Automation Engineering, University of Electronic Science and Technology of China. He majors in signal detection and analysis.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, H., Yu, B., Qing, B. et al. Cavitation pulse extraction and centrifugal pump analysis. J Mech Sci Technol 31, 1181–1188 (2017). https://doi.org/10.1007/s12206-017-0216-z

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12206-017-0216-z

Keywords

Navigation