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Incomplete gravity compensator for a 4-DOF manipulator

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Abstract

This paper proposes gravity compensators for a 4-degree-of-freedom (4-DOF) humanlike manipulator. Eighteen springs (or 1-DOF gravity compensators) are required to achieve complete static balancing of a 4-DOF manipulator. Because locating 18 springs is impractical, incomplete gravity compensators are designed for practical implementation in this paper. Springs are selected using an objective function of the gravity compensation and design cost. The design cost indicates the complexity of the mechanisms. As a result, four- and two-spring designs are obtained. Optimizations of spring constants of the four- and two-spring designs are conducted for the objective function of gravity compensation. The torque ratios for the four-spring design are computed as [18.64%, 11.92%, 77.68%, 81.14%]. The torque ratios for the two-spring design are computed as [16.03%, 20.22%, 100.00%, 100.00%] and indicate that gravity compensation is made only at proximal joints to the base. Dynamic simulations are conducted, and simulation results show that the ratios of gravity compensation are achievable.

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Correspondence to Chang-Hyun Cho.

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Recommended by Associate Editor Kyoungchul Kong

Sang-Hyung Kim received the B.S. degree in Mechanical Engineering, Chosun University, Gwangju, Korea, in 2015. He is currently working toward the M.S. degree in Dept. of control & instruments. His current research interests are mechanism design and control of robotic systems.

Chang-Hyun Cho received the B.S. and M.S. degrees in Mechanical Engineering from Kyunghee University, Suwon, Korea, in 1997 and 1999, respectively, and a Ph.D. degree in the same discipline from Korea University, Seoul, Korea, in 2005. He was a member of the faculty of the Department of Control, Instruments, and Robotics, Chosun University, Kwangju, Korea, from 2008 to 2013. He joined the faculty of the Department of Mechanism and Systems, Chosun University, in 2014, and is currently an Associate Professor. His current research interests involve mechanism design and the control of robotic systems.

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Kim, SH., Cho, CH. Incomplete gravity compensator for a 4-DOF manipulator. J Mech Sci Technol 29, 4417–4426 (2015). https://doi.org/10.1007/s12206-015-0940-1

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  • DOI: https://doi.org/10.1007/s12206-015-0940-1

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