Abstract
Cladding of metals can enhance the wear behavior of metals. Many dies work at elevated temperature such as hot forging dies and hot extrusion dies need resistance to wear at higher temperatures. In this article, the cladding of H13 hot work steel (DIN 1.2324) was investigated by laser cladding. The Stellite 6 powders coat the steel surface by using a continuous fiber laser. Two important objects in cladding are the effect of laser process parameters on the quality of the cladding layer and the lateral overlapping percent in adjacent passes. The laser power, scanning speed, and powder feed rate are the process variables in the study. The results show that the laser power is the most influencing parameter and by increasing laser power and decreasing the scanning speed, the hardness and penetration depth of cladded powder in the substrate will be increased. The dilution factor increases by increasing the laser power and reducing scanning speed at a moderate powder feed rate. The microstructure observation shows that strong metallurgical bonding between the clad and substrate and good mixing of powder in substrate metal can be obtained by proper setting of process parameters. The micro-hardness of the cladded specimen increased to 300 HV (164% increase compared to the substrate material. Best results were obtained at 10% overlapping between adjacent irradiation passes.
Similar content being viewed by others
References
Javid Y, Ghoreishi M and Torkamany M J 2015 Preplaced laser cladding of WC powder on Inconel 718 by laser. Modares Mech. Eng. 15: 98–106
Naghiyan Fesharaki M, Shoja-Razavi R, Mansouri H and Jamali H 2018 Microstructure investigation of Inconel 625 coating obtained by laser cladding and TIG cladding methods. Surf. Coat. Tech. 353: 25–31. https://doi.org/10.1016/j.surfcoat.2018.08.061
Moradi M, Arabi H and Kaplan A F H 2018 An experimental investigation of the effects of diode laser surface hardening of AISI 410 stainless steel and comparison with furnace hardening heat treatment. J. Braz. Soc. Mech. Sci. 41: 434. https://doi.org/10.1007/s40430-019-1925-2
Bhatnagar S, Mullick S and Gopinath M 2021 A lumped parametric analytical model for predicting molten pool temperature and clad geometry in pre-placed powder laser cladding. Optik 247: 168015. https://doi.org/10.1016/j.ijleo.2021.168015
Wu S, Liu Z, Huang X, Wu Y and Gong Y 2021 Process parameter optimization and EBSD analysis of Ni60A-25% WC laser cladding. Int. J. Refract. Met. Hard Mater. 101: 105675. https://doi.org/10.1016/j.ijrmhm.2021.105675
Liu S S, Zhang M, Zhao G L, Wang X H and Wang J F 2022 Microstructure and properties of ceramic particle reinforced FeCoNiCrMnTi high entropy alloy laser cladding coating. Intermetallics 140: 107402. https://doi.org/10.1016/j.intermet.2021.107402
Yang J, Bai B, Ke H, Cui Z, Liu Z, Zhou Z, Xu H, Xiao J, Liu Q and Li H 2021 Effect of metallurgical behavior on microstructure and properties of FeCrMoMn coatings prepared by high-speed laser cladding. Opt. Laser Technol. 144: 107431. https://doi.org/10.1016/j.optlastec.2021.107431
Lizzul L, Sorgato M, Bertolini R, Ghiotti A, Bruschi S, Fabbro F and Rech S 2021 On the influence of laser cladding parameters and number of deposited layers on as-built and machined AISI H13 tool steel multilayered claddings. CIRP J. Manuf. Sci. Technol. 35: 361–370. https://doi.org/10.1016/j.cirpj.2021.07.003
Cheng Q, Guo N, Fu Y, Wang G, Yu M and He J 2021 Investigation on in-situ laser cladding 5356 aluminum alloy coating on 5052 aluminum alloy substrate in water environment. J. Mater. Res. Technol. 15: 4343–4352. https://doi.org/10.1016/j.jmrt.2021.10.073
Karmakar D P, Muvvala G and Nath A K 2021 High-temperature abrasive wear characteristics of H13 steel modified by laser remelting and cladded with Stellite 6 and Stellite 6/30% WC. Surf. Coat. Technol. 422: 127498. https://doi.org/10.1016/j.surfcoat.2021.127498
Karmakar D P, Muvvala G and Nath A K 2020 Effect of scan strategy and heat input on the shear strength of laser cladded Stellite 21 layers on AISI H13 tool steel in as-deposited and heat treated conditions. Surf. Coat. Technol. 384: 25331. https://doi.org/10.1016/j.surfcoat.2019.125331
Lu J Z, Xue K N, Lu H F, Xing F and Luo K Y 2021 Laser shock wave-induced wear property improvement and formation mechanism of laser cladding Ni25 coating on H13 tool steel. J. Mater. Process. Technol. 296: 117202. https://doi.org/10.1016/j.jmatprotec.2021.117202
Telasang G, Dutta Majumdar J, Padmanabham G, Tak M and Manna I 2014 Effect of laser parameters on microstructure and hardness of laser clad and tempered AISI H13 tool steel. Surf. Coat. Technol. 258: 1108–1118. https://doi.org/10.1016/j.surfcoat.2014.07.023
Hao J, Hu F, Le X, Liu H, Yang H and Han J 2021 Microstructure and high-temperature wear behaviour of Inconel 625 multi-layer cladding prepared on H13 mould steel by a hybrid additive manufacturing method. J. Mater. Process. Technol. 291: 117036. https://doi.org/10.1016/j.jmatprotec.2020.117036
Lei Y, Sun R, Tang Y and Niu W 2015 Microstructure and phase transformations in laser clad CrxSy/Ni coating on H13 steel. Opt. Laser. Eng. 66: 181–186. https://doi.org/10.1016/j.optlaseng.2014.09.006
Xue K N, Lu H F, Luo K Y, Cui C Y, Yao J H, Xing F and Lu J Z 2020 Effects of Ni25 transitional layer on microstructural evolution and wear property of laser clad composite coating on H13 tool steel. Surf. Coat. Technol. 402: 126488. https://doi.org/10.1016/j.surfcoat.2020.126488
Kattire P, Paul S, Singh R and Yan W 2015 Experimental characterization of laser cladding of CPM 9V on H13 tool steel for die repair applications. J. Manuf. Process. 20: 492–499. https://doi.org/10.1016/j.jmapro.2015.06.018
Bagci E and Aykut Ş 2006 A study of Taguchi optimization method for identifying optimum surface roughness in CNC face milling of cobalt-based alloy (stellite 6). Int. J. Adv. Manuf. Technol. 29: 940–947. https://doi.org/10.1007/s00170-005-2616-y
Moradi M, Ashoori A and Hasani A 2020 Additive manufacturing of stellite 6 superalloy by direct laser metal deposition—part 1: effects of laser power and focal plane position. Opt. Laser Technol. 131: 106328. https://doi.org/10.1016/j.optlastec.2020.106328
Choo H, Sham K L, Bohling J, Ngo A, Xiao X, Ren Y, Depond P J, Matthews M J and Garlea E 2019 Effect of laser power on defect, texture, and microstructure of a laser powder bed fusion processed 316L stainless steel. Mater. Des. 164: 107534. https://doi.org/10.1016/j.matdes.2018.12.006
Funding
Authors declare that no part of this study was funded by any institutions and/or organizations.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Rights and permissions
About this article
Cite this article
Safari, M., Moradi, M., Joudaki, J. et al. Experimental investigation of laser cladding of H13 hot work steel by Stellite 6 powder. Sādhanā 47, 144 (2022). https://doi.org/10.1007/s12046-022-01909-z
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s12046-022-01909-z