By December 1861, it had become painfully obvious that the US Civil War was going to be a long struggle, and it was equally apparent that amputation would be its signature surgical procedure. That same year, the Sanitary Commission, a private agency created during the Civil War to support sick and wounded soldiers, published a pamphlet on best practices for military medical care. “In army-practice, attempts to save a limb which might be perfectly successful in civil life, cannot be made… Conservative surgery is here an error; in order to save life, the limb must be sacrificed” [15].

Wartime needs forced surgeons to become familiar with amputation, a technique rarely employed before the war.

The Army procured its medical equipment at the Medical Purveyor’s Office in New York City, which was commanded by surgeon Richard Satterlee [12]. He held considerable control over which pharmaceuticals, surgical instruments, and medical devices the Army purchased, including specifications defining instruments contained within surgical kits [11].

Of the 4900 surgical kits purchased through the Medical Purveyor’s Office [4], many were from George Tiemann & Co, which at the time was the largest surgical-instrument manufacturer in the United States. Founded in 1826, George Tiemann & Co was known for developing instruments easily manipulated by the surgeon, and refining the configuration of surgical kits based on input from prominent surgeons [4].

George Tiemann & Co also had a reputation for creating innovative surgical instruments. One such instrument was an amputation saw with a pistol-grip handle, designed by Edward Pfarre [5], an instrument maker and partner in the company. Many of the smaller surgical kits included a backsaw with the Pfarre handle (Fig. 1A). This design was marketed under a variety of names after the war until it became widely identified as “Satterlee’s Saw”. The curious thing about the Satterlee Saw was that it was neither designed by Satterlee nor specified by him. The saw, marketed by Tiemann as “Pfarre’s Amputating Saw” in 1872 [5], was described as “Satterlee’s Capital Saw” 5 years later [4], suggesting that the latter was already colloquial.

Fig. 1A–B
figure 1

(A) The Satterlee Capital Saw manufactured by George Tiemann & Co. of New York during the Civil War is remarkably similar to (B) the Satterlee Bone Saw manufactured by Zimmer Inc (Warsaw, IN, USA) in 1991. Disclosure: These images have been cropped to emphasize the subject. (National Museum of Health and Medicine photos by Matthew Breitbart).

Why did the Satterlee Saw become a quintessentially American orthopaedic saw? More than 12,000 physicians and 5532 civilian contract surgeons served with the Army during the war [1], and many developed their surgical skills using this style of saw. For example, surgeon J.W. Lyman and his two surgical assistants, performed 53 amputations during the Battle of Gettysburg from the evening of July 3, 1863 into the next morning [16]. To put that in perspective, Lyman’s 53 amputations nearly equaled the 55 amputations performed by Bellevue Hospital in New York City between 1864 and 1869 [8].

By the late 19th century, surgical-instrument manufacturers began adapting to the new aseptic procedures by designing all-metal instruments. Asepsis helped prevent infection, thus reducing the need for amputation. Charles Truax, a surgical-instruments manufacturer, observed that since the advent of aseptic surgery, the saw often was regarded “in the light of an ordinary carpenter’s tool” [13]. During the Civil War, 23% of patients who sustained gunshot wounds underwent amputation [1]. By World War I, most gunshot fractures were treated by splinting, and only the most seriously wounded patients—about 10% of the 22,954 patients with gunshot fractures—underwent amputation [10].

Even so, the Satterlee saw enjoyed remarkable longevity and wide use—through to the present day. During World War I, Satterlee Amputation Saw was the only amputation saw to be among the “… minimum number of articles essential to the conduct of the Nation’s medical activities” [2]. In World War II, the Satterlee Bone Saw was the standard amputation saw issued to military forces [14]. Although this saw has been largely supplanted in contemporary surgical settings, surgeons in austere environments continue to use it; it still is manufactured in India, Pakistan, and China. The Satterlee Bone Saw continues to be included in medical kits used by humanitarian organizations in remote or disaster areas [9]. In fact, the 307th Medical Battalion (Airborne) Surgical Team had one of these saws in its Orthopedic Instrument Set when the unit deployed to Saudi Arabia for Operation Desert Shield in 1990 [7]. In 2005, when an aircraft crash landed on the deck of the USS Kitty Hawk, injuring a sailor seriously enough to warrant amputation, it was one of the instruments readied for the surgical team, since “… the Satterlee Bone Saw needs to be available in case the power saw fails” [3]. More than 150 years after it was developed, the “Saw, Amputating, Satterlee” (Fig. 1B) remains standard issue within the Department of Defense, and continues to be issued to US Army hospitals within the combat zone, including on Forward Surgical Teams (in the early years of the War on Terrorism), and Combat Support Hospitals.

This year, the George Tiemann & Co. marketed the Satterlee Saw on its website for USD 297.52 [6]. In 1872, it sold for USD 5.00.

Money well spent.