Skip to main content
Log in

Optimization of Gas Turbine Exhaust Volute Flow Loss

  • Research Article
  • Published:
Journal of Marine Science and Application Aims and scope Submit manuscript

Abstract

The exhaust volute is a device that can change the exhaust direction of the ship’s gas turbine to reduce the flow loss of the high-temperature and high-speed turbine exhaust gas in the box-type exhaust volute, thereby improving its power output performance. This paper first investigates the internal flow field characteristics of the exhaust volute via numerical simulation and reveals the main source of the internal resistance loss of the volute. On the premise of not affecting the installation size of the volute and matching it with other components in the cabin, the design scheme of volute bottom shunt and volute chamfer are then optimized in accordance with the flow characteristics inside the volute. Numerical simulation results show that the partial flow structure at the bottom of the volute can effectively improve the low-velocity region and the vortex flow at the bottom of the volute, and the chamfered angle scheme can control the regular expansion and compression of the airflow. When the volute adopts the appropriate chamfer angle and the bottom split-flow structure, the total pressure loss can be reduced by 19.6%, and the static pressure recovery coefficient can be increased by 42.05%.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Burton Z, Hogg S, Ingram G (2012) A Generic low pressure exhaust diffuser for steam turbine research. ASME Turbo Expo: Turbine Technical Conference & Exposition, Copenhagen, Denmark, 455–466

  • Burton Z, Ingram G, Simon, Hogg S (2015) Efficient methods for predicting low pressure steam turbine exhaust hood and diffuser flows at design and off-design conditions. Journal of Engineering for Gas Turbines and Power 137(8): 82601–82601

    Article  Google Scholar 

  • Burton Z, Ingram GL, Hogg S (2013) A literature review of low pressure steam turbine exhaust hood and diffuser studies. Journal of Engineering for Gas Turbines & Power 135(6): 062001.1–062001.10

    Article  Google Scholar 

  • Chu SG (2013) Performance analysis of marine gas turbine exhaust volute. Master thesis, Harbin Engineering University, Harbin, 18–52. (in Chinese)

    Google Scholar 

  • Dong YX, Li ZG, Li J (2020) Numerical study on the effect of prerotation on the aerodynamic performance of gas turbine exhaust volute. Journal of Xi’an Jiaotong University (1): 116–124. (in Chinese) DOI: https://doi.org/10.7652/xjtuxb202001015

  • Farokhi S (1987) A trade-off study of rotor tip clearance flow in a turbine/exhaust diffuser system. ASME International Gas Turbine Conference & Exhibition, California, USA, 87-GT-229, V001T01 A084

  • Fu JL, Liu JJ (2010) Investigations of influential factors on the aerodynamic performance of a steam turbine exhaust system. ASME Turbo Expo 2010: Power for Land, Sea, and Air, Glasgow, UK, 2159–2169

  • Fu JL, Liu JJ (2015) Investigations on the improving aerodynamic performances of last stage steam turbine and exhaust hood under design and off design conditions. Journal of Thermal Science 24: 468–477. DOI: https://doi.org/10.1007/s11630-015-0810-2

    Article  Google Scholar 

  • Huang ED, Chu WL (2016) Optimal design of non-axisymmetric turbine exhaust volute. Propulsion Technology (10): 1839–1846. (in Chinese) DOI: https://doi.org/10.13675/j.cnki.tjjs.2016.10.005.

  • Huang ED, Chu WL, Dong W (2017) An optimal design of a turbine exhaust volute. Journal of Aerodynamics (2): 455–462. (in Chinese) DOI: https://doi.org/10.13224/j.cnki.jasp.2017.02.025

  • Ji CJ, Wang YJ, Wang Xuejun, Mo Lixin (2009) Analysis and optimization of the internal flow of centrifugal compressor discharge volute. Chinese Journal of Mechanical Engineering (5): 311–316. (in Chinese) DOI: https://doi.org/CNKI:SUN:JXXB.0.2009-05-054

  • Li W (2021) Research on three-dimensional aerodynamic optimization design method of centrifugal compressor discharge volute. University of design method of centrifugal compressor discharge volute. University of Chinese Academy of Sciences (Institute of Engineering Thermophysics, Chinese Academy of Sciences). (in Chinese) DOI: https://doi.org/10.27540/d.cnki.ggrws.2021.000053

  • Li W, Zuo ZT, Hou HC, Liang Q, Lin ZH, Chen HS (2021) Parameterization and multi-objective optimization of centrifugal compressor volute based on genetic algorithm. Energy Storage Science and Technology (3): 1071–1079. (in Chinese) DOI: https://doi.org/10.19799/j.cnki.2095-4239.2020.0413

  • Mo ZY (2002) Numerical simulation of marine gas turbine exhaust volute. Master thesis, Harbin Engineering University, Harbin, 17–30. (in Chinese)

    Google Scholar 

  • Kato N, Sano H, Iio H (1995) Development of a turbocharger with a CFRP impeller. JSAE Review (1): 111. DOI: https://doi.org/10.1016/0389-4304(95)94861-G

  • Prakash R, Sudhakar P, Mahalakshmi NV (2006) An experimental analysis of flow through annular diffuser with and without struts. ASME 2006 Internal Combustion Engine Division Spring Technical Conference, Aachen, Germany, 87–92

  • Shi WT, Yi WL, Ji LC (2019) Influence of uneven total inlet pressure on turbine aerodynamic performance. Aero Engine (3): 17–25. (in Chinese) DOI: https://doi.org/10.13477/j.cnki.aeroengine.2019.03.004

  • Tao CD, Gao J, Niu XY, Huo DC (2021) Research progress on aerodynamic performance of the interaction between exhaust volute and axial turbine. Thermal Power Engineering (10): 136–146. (in Chinese) DOI: https://doi.org/10.16146/j.cnki.rndlgc.2021.10.018

  • Vassiliev V, Irmisch S, Abdel-Wahab S, Granovskiy A (2012) Impact of the inflow conditions on the heavy-duty gas turbine exhaust diffuser performance. Journal of Turbomachinery 134(4): 041018. DOI:https://doi.org/10.1115/1.4003714

    Article  Google Scholar 

  • Wang Y, Tan X, Wang N, Huang D (2017) Aerodynamic design and numerical study for centrifugal turbine with different shapes of volutes. Applied Thermal Engineering, S1359431117340899. DOI: https://doi.org/10.1016/j.applthermaleng.2017.11.097

  • Wang ZY (2010) Research on performance of marine gas turbine exhaust ejector. PhD thesis, Harbin Engineering University, Harbin, 50. (in Chinese)

    Google Scholar 

  • Wu GQ (2008) Numerical simulation of compressor exhaust volute. Master thesis, Harbin Engineering University, Harbin, 38–39. (in Chinese)

    Google Scholar 

  • Wu WY, Zhong JJ, Lu HW, Kan XX (2015) Numerical study on the effect of strut on the performance of gas turbine exhaust volute. Journal of Dalian Maritime University (4): 47–52. (in Chinese) DOI: https://doi.org/10.16411/j.cnki.issn1006-7736.2015.04.019

  • Wu XC, Zhang JJ, Zhang J, Zeng ZH, Zhang Y, Liu XF, Liu XY, Zhou JM, Chen J (2019). Research on outlet velocity distribution of pre-direction fluid in gas turbine flowmeter. (eds.) China Gas Operation Symposium on Safety and Safety (10th) and Proceedings of the 2019 Academic Annual Conference of the Gas Branch of China Civil Engineering Society (Volume 1) (pp. 43–49). Gas and Heat Magazine. (in Chinese) DOI: https://doi.org/10.26914/c.cnkihy.2019.022354

  • Xu X, Kang S, Jiang HD (2001) Numerical simulation of three-dimensional viscous flow in a low pressure steam turbine exhaust cylinder. Journal of Engineering Thermophysics (4): 430–433. (in Chinese)

  • Xu X, Kang S, Jiang HD (2002) Numerical study of energy loss in low-pressure steam turbine exhaust cylinder. Journal of Beijing University of Aeronautics and Astronautics (6): 652–655. (in Chinese) DOI: https://doi.org/10.13700/j.bh.1001-5965.2002.06.013

  • Yu C (2019) Research and numerical analysis on the design method of turbine spiral case for pumps. Master thesis, Xi’an University of Technology, Xi’an, 1. (in Chinese)

    Google Scholar 

  • Yu Y, Ren W, Liu J (2019) A new volute design method for the turbo air classifier. Powder Technology 348: 65–69

    Article  Google Scholar 

  • Zhang B, Sai QY, Li B (2022) Research on performance prediction of centrifugal compressor based on volute loss model. Journal of Chongqing Technology and Business University (Natural Science Edition) 39(1): 9–18. (in Chinese) DOI: https://doi.org/10.16055/j.issn.1672-058X.2022.0001.002

    Google Scholar 

  • Zhang LN, Li HL, Yue GQ, Zhang LY, Zheng Q (2021) Structural optimization and performance analysis of turbocharger intake/exhaust volute. Internal Combustion Engine Engineering (4): 38–46+53. (in Chinese) DOI: https://doi.org/10.13949/j.cnki.nrjgc.2021.04.006

  • Zhang Y (2008) Research on regenerator and exhaust volute of marine ICR gas turbine. Master thesis, Harbin Engineering University, Harbin, 63. (in Chinese)

    Google Scholar 

  • Zheng YK, Wei YP (1985) Research on aerodynamic characteristics of axial-flow turbocharger turbine exhaust port. Journal of Shanghai Institute of Shipping and Transportation Science, Ministry of Communications (2): 60–72. (in Chinese)

  • Zhu HG, Zhang RT, Luo GQ, Zhang B (2012) Investigation of hydraulic characteristics of a volute-type discharge passage based on CFD. Procedia Engineering 28: 27–32. DOI: https://doi.org/10.1016/j.proeng.2012.01.678

    Article  Google Scholar 

Download references

Acknowledgment

Supported by the National Science and Technology Major Project (No. J2019-III-0017).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Meng Wang.

Additional information

Article Highlights

• Reducing the flow loss in the exhaust volute is an effective way to improve the performance of the ship’s gas turbine unit and widen the range of the unit’s stable operating conditions.

• The optimization direction of the volute is determined by analyzing the source of flow loss inside the volute.

• A volute chamfering scheme is designed to effectively control the irregular expansion and compression on both sides of the volute.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, Z., Zhang, Z., Fu, H. et al. Optimization of Gas Turbine Exhaust Volute Flow Loss. J. Marine. Sci. Appl. 21, 236–244 (2022). https://doi.org/10.1007/s11804-022-00294-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11804-022-00294-7

Keywords

Navigation