Abstract
Explosive cladding of Al 5052-Al 1100 plate, interfaced with a stainless steel wire mesh interlayer, is attempted. Loading ratio and standoff distance were varied. An increase in loading ratio (R) and standoff distance (S) enhances the plate velocity (Vp), dynamic bend angle (β) and pressure developed (P). The interface morphology of the explosive clads confirms strong metallurgical bond between the wire mesh and aluminum plates. Further, a smooth transition from straight to undulating interlayered topography is witnessed. The introduction of a wire mesh, as interlayer, leads to an improvement in mechanical strength with a slender reduction in overall corrosion resistance of the “explosive clads”.
摘要
尝试将不锈钢丝网夹层与Al 5052-Al 1100 板的爆炸包层接合,并优化其加载比和间隔距离等 参数。加载比(R)和间隔距离(S)的增加提高了板速度(Vp ),动态弯曲角(β)和产生的压力(P)。 爆炸包层的界面形态证实了金属丝网和铝板之间的强烈冶金结合。此外,实现了从直的到波状层间形 貌的平滑过渡。将金属丝网作为夹层,提高了机械强度,但稍微降低了“爆炸包层”的整体耐腐蚀性。
Similar content being viewed by others
References
JI H, WANG J, LI M. Evolution of the bulk microstructure in 1100 aluminum builds fabricated by ultrasonic metal welding [J]. Journal of Materials Processing Technology, 2014, 214(2): 175–182.
MANDAL N R. Aluminum welding [M]. Cambridge: Wood Head Publishing, 2002.
BHALLA A K, WILLIAMS J D. Production of stainless steel wire-reinforced aluminium composite sheet by explosive compaction [J], Journal of Materials Science, 1977, 12(3): 522–530.
SARAVANAN S, RAGHUKANDAN K. Diffusion kinetics in explosive cladding of dissimilar alloys as described through the Miedema model [J]. Archives of Metallurgy and Materials, 2014, 59(4): 1615–1618.
ACARER M. Electrical, corrosion and mechanical properties of aluminium-copper joints produced by explosive welding [J]. Journal of Materials Engineering and Performance, 2012, 21(11): 2375–2379.
ACARER M, DEMIR B. An investigation of mechanical and metallurgical properties of explosive welded aluminum-dual phase steel [J]. Materials Letters, 2008, 62(25): 4158–4160.
ZHANG N, WANG W, CAO X, WU J. The effect of annealing on the interface microstructure and mechanical characteristics of AZ31B/AA6061 composite plates fabricated by explosive welding [J]. Materials and Design, 2015, 65: 1100–1109.
GRIGNON F, BENSON D, VECCHIO K S, MAYERS M A. Explosive welding of aluminum to aluminum: Analysis, computations and experiments [J]. International Journal of Impact Engineering, 2004, 30(10): 1333–1351.
HAN J H, AHN J P, SHIN M C. Effect of interlayer thickness on shear deformation behavior of AA5083 aluminum alloy/SS41 steel plates manufactured by explosive welding [J]. Journal of Materials Science, 2003, 38(1): 13–18.
SARAVANAN S, RAGHUKANDAN K, HOKAMOTO K. Improved microstructure and mechanical properties of dissimilar explosive cladding by means of interlayer technique [J]. Archives of Civil and Mechanical Engineering, 2016, 16(4): 563–568.
GULENC B, KAYA Y, DURGUTLU A, GULENC I T, YILDIRIM M S, KAHRAMAN N. Production of wire reinforced composite materials through explosive welding [J]. Archives of Civil and Mechanical Engineering, 2016, 16(1): 1–8.
MANIKANDAN P, HOKAMOTO K, FUJITA M, RAGHUKANDAN K, TOMASHIGE R. Control of energetic conditions by employing interlayer of different thickness for explosive welding of titanium/304 stainless steel [J]. Journal of Materials Processing Technology, 2008, 195(1–3): 232–240.
SATYANARAYA N, TANAKA S, MORI A, HOKAMOTO K. Welding of Sn and Cu plates using controlled underwater shock wave [J]. Journal of Materials Processing Technology, 2017, 245: 300–308.
WANG B, XIE F, LUO X, ZHOU J. Experimental and physical model of the melting zone in the interface of the explosive cladding bar [J]. Journal of Materials Research and Technology, 2016, 5(4): 333–338.
KAHRAMAN N, GULENC B, FINDIK F. Corrosion and mechanical-microstructural aspects of dissimilar joints of Ti-6Al-4V and Al plates [J]. International Journal of Impact Engineering, 2007, 34(8): 1423–1432.
TAMILCHELVAN P, RAGHUKANDAN K, SARAVANAN S. Kinetic energy dissipation in Ti-SS explosive cladding with multi loading ratios [J]. Iranian Journal of Science and Technology, Transactions of Mechanical Engineering, 2014, 38(M1): 91–96.
ASEMABADI M, SEDIGHI M, HONARPISHEH M. Investigation of cold rolling influence on the mechanical properties of explosive-welded Al/Cu bimetal [J]. Materials Science and Engineering A, 2012, 558: 144–149.
SARAVANAN S, RAGHUKANDAN K, HOKAMOTO K. Effect of process parameters on microstructural and mechanical properties of Ti-SS 304L explosive cladding [J]. Journal of Central South University, 2017, 24(6): 1245–1251.
PRAZMOWSKI M, PAUL H. The effect of stand-off distance on the structure and properties of zirconium — carbon steel bimetal produced by explosion welding [J]. Archives of Metallurgy and Materials, 2012, 57(4): 1201–1210.
SARAVANAN S, RAGHUKANDAN K. Influence of interlayer in explosive cladding of dissimilar metals [J]. Materials and Manufacturing Processes, 2013, 28(5): 589–594.
NING J, ZHANG L J, XIE M X, YANG H X, YIN X Q, ZHANG J X. Microstructure and property inhomogeneity investigations of bonded Zr/Ti/steel trimetallic sheet fabricated by explosive welding [J]. Journal of Alloys and Compounds, 2017, 698: 835–851.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Saravanan, S., Raghukandan, K. & Kumar, P. Effect of wire mesh interlayer in explosive cladding of dissimilar grade aluminum plates. J. Cent. South Univ. 26, 604–611 (2019). https://doi.org/10.1007/s11771-019-4031-9
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11771-019-4031-9