Abstract
Electro-thermal explosion directional spraying was used to prepare the stellite coating on substrate of the AISI 1045 steel. The morphologies of cross-section and worn scar, porosity, distribution of elements, micro-hardness and wear resistance of the coating were determined by means of SEM, EDAX, micro-hardness tester and sliding wear tester. Because of the compact construction, good bonding and high hardness, the coating is characterized by good wear resistance. The results show that the mainly failure mode of the stellite coating is micro-plowing.
Similar content being viewed by others
References
Kwon Y S, Jung Y H, Yavorovsky N A, et al. Ultrafine powder by wire explosion method [J]. Scripta Materialia, 2001, 44(8–9): 2247–2251.
Sabari G V, Sarathi R, Chakravarthy S R, et al. Studies on production and characterization of nano-Al2O3 powder using wire explosion technique [J]. Materials Letters, 2004, 58(6): 1047–1050.
Wang Q, Yang H B, Shi J L, et al. Preparation and characterization of nanocrystalline powders of Cu-Zn alloy by wire electrical explosion method [J]. Materials Science and Engineering A, 2001, 307(1–2): 190–194.
Tamura H. Zirconium boride and tantalum carbide coatings sprayed by electrothermal explosion of powders [J]. Journal of Thermal Spray Technology, 1997, 6(4): 463–468.
Tamura H. Generation of a high-velocity jet in the electrothermal explosion of conductive ceramic powders [J]. Journal of Thermal Spray Technology, 1998, 7(1): 87–92.
Sidhu B S, Puri D, Prakash S. Mechanical and metallurgical properties of plasma sprayed and laser remelted Ni-20Cr and Stellite-6 coatings [J]. Journal of Materials Processing Technology, 2005, 159(3): 347–355.
Fang J C, Xu W J, Zhao Z Y. Arc spray forming [J]. Journal of Materials Processing Technology, 2005, 164–165(1): 1032–1037.
Xu B S, Zhu Z X, Ma S N, et al. Sliding wear behavior of Fe-Al and Fe-Al/WC coatings prepared by high velocity arc spraying [J]. Wear, 2004, 257(11): 1089–1095.
Li L, Wang X Y, Wei G, et al. Substrate melting during thermal spray splat quenching [J]. Thin Solid Films, 2004, 468(1–2): 113–119.
Song R G, He W Z, Huang W D. Effects of laser surface remelting on hydrogen permeation resistance of thermally-sprayed pure aluminum coatings [J]. Surface and Coatings Technology, 2000, 130: 20–23.
Wang S P, Wang G X, Matthys E F. Deposition of a molten layer of high melting point material: substrate melting and resolidification [J]. Materials Science and Engineering A, 1999, 262(1–2): 25–32.
Jendrzejewskia R, Condeb A, Damboreneab J, et al. Characterisation of the laser-clad stellite layers for protective coatings [J]. Materials and Design, 2002, 23(1): 83–88.
Kadolkar P, Dahotre N B. Effect of processing parameters on the cohesive strength of laser surface engineered ceramic coatings on aluminum alloys [J]. Materials Science and Engineering A, 2003, 342(1–2): 183–191.
Chou B Y, Chang E. Interface investigation of plasma-sprayed hydroxyapatitc coating on titanium alloy with ZrO2 intermediate layer as bond coat [J]. Scripta Materialia, 2001, 45(4): 487–493.
Panat R, Zhang S L, Hsia K J. Bond coat surface rumpling in thermal barrier coatings [J]. Acta Materialia, 2003, 51(1): 239–249.
Author information
Authors and Affiliations
Corresponding author
Additional information
Foundation item: Project(2003AA331130) supported by Hi-tech Research and Development Program of China; Project(50235030) supported by the National Natural Science Foundation of China
Rights and permissions
About this article
Cite this article
Jin, G., Xu, Bs., Wang, Hd. et al. Microstructure and wear resistance of electro-thermal explosion sprayed stellite coating used for remanufacturing. J Cent. South Univ. Technol. 12, 207–210 (2005). https://doi.org/10.1007/s11771-005-0042-9
Received:
Accepted:
Issue Date:
DOI: https://doi.org/10.1007/s11771-005-0042-9