Skip to main content
Log in

Estimation of the Velocity of Hard Foreign Object Impacting the Engine Blade: Preliminary Study

  • Original Research Article
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

In the present study, based on kinetic energy theorem and Newton’s second law, the velocity equation of the hard foreign object was derived by taking the engine inlet as reference frame. Taking a certain type of aircraft as an example, the factors that influence the impact velocity of foreign objects were discussed at 100% design rotating speed of the engine. It is observed that the velocity of the foreign object is not only related to the dimension, shape, material, and impact location of the foreign object, but also related to the length of the engine inlet as well as the working state of the engine. The proposed method can be used for estimating the impact velocity in FOD tests by taking into account working state of the engine.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. X. Chen, Foreign Object Damage and Fatigue Cracking, Ph.D. Thesis, Harvard University, Boston, USA, 2001

  2. J.L. Hamrick, Effects of Foreign Object Damage from Small Hard Particles on the High-cycle Fatigue Life of Ti-6Al-4V, Ph.D. Thesis, Air Force Institute of Technology, Ohio, USA, 1999

  3. S.Y. Oakley, D. Nowell, Prediction of the combined high- and low-cycle fatigue performance of gas turbine blades after foreign object damage. Int. J. Fatigue. 29, 69–80 (2007). https://doi.org/10.1016/j.ijfatigue.2006.02.042

    Article  Google Scholar 

  4. P. Duó, J. Liu, D. Dini, M. Golshan, A.M. Korsunsky, Evaluation and analysis of residual stresses due to foreign object damage. Mech. Mater. 39, 199–211 (2007). https://doi.org/10.1016/j.mechmat.2006.05.003

    Article  Google Scholar 

  5. T. Davis, J. Ding, W. Sun, S.B. Leen, Computational simulation of the relaxation of local stresses due to foreign object damage under cyclic loading. Proc. Inst. Mech. Eng. L J. Mater. 224, 41–50 (2010). https://doi.org/10.1243/14644207JMDA286

    Article  Google Scholar 

  6. S.M. Marandi, K. Rahmani, M. Tajdari, Foreign object damage on the leading edge of gas turbine blades. Aerosp. Sci. Technol. 33, 65–75 (2014). https://doi.org/10.1016/j.ast.2014.01.001

    Article  Google Scholar 

  7. A.N. Majila, S. Ramachandra, S.L. Mannan, D.C. Fernando, Influence of foreign object damage on high cycle fatigue of Ti-6Al-4V alloy. Trans. Indian Inst. Metals. 69, 1475–1481 (2016). https://doi.org/10.1007/s12666-015-0715-5

    Article  CAS  Google Scholar 

  8. X.T. Hu, Y.W. Wan, R. Jiang, Y.D. Song, Fatigue strength prediction of TC4 titanium alloy following foreign object damage based on contour feature. J. Mech. Sci. Technol. 33, 4727–4734 (2019). https://doi.org/10.1007/s12206-019-0819-7

    Article  Google Scholar 

  9. Y. Xu, L. Cheng, C. Shu, X. Chen, P. Li, Foreign object damage performance and constitutive modeling of titanium alloy blade. Int. J. Aerosp. Eng. 2020, 2739131 (2020). https://doi.org/10.1155/2020/2739131

    Article  Google Scholar 

  10. Z.H. Zhao, L.F. Wang, J.H. Zhang, L.L. Liu, Prediction of high-cycle fatigue strength in a Ti-17 alloy blade after foreign object damage. Eng. Fract. Mech. 241, 107385 (2021). https://doi.org/10.1016/j.engfracmech.2020.107385

    Article  Google Scholar 

  11. C.W. Li, X.L. Wu, B.Y. Yang, Q. Chai, Z.P. Zhang, Foreign object damage effect on the fatigue strength of Ti-6Al-4V. Strength Mater. 52, 587–595 (2020). https://doi.org/10.1007/s11223-020-00210-w

    Article  CAS  Google Scholar 

  12. H. Matsunaga, Effect of Impact Velocity and Impact Angle on Residual Stress Fields Caused by Foreign Object Damage. Strain. 56, e12367 (2020). https://doi.org/10.1111/str.12367

    Article  CAS  Google Scholar 

  13. J.D. Anderson Jr., Fundamentals of Aerodynamics, 6th edn. (McGraw-Hill Education, New York, 2017)

    Google Scholar 

  14. P.G. Frankel, P.J. Withers, M. Preuss, H.T. Wang, J. Tong, D. Rugg, Residual stress fields after FOD impact on flat and aerofoil-shaped leading edges. Mech. Mater. 55, 130–145 (2012). https://doi.org/10.1016/j.mechmat.2012.08.007

    Article  Google Scholar 

  15. S.R. Choi, Z. Rácz, Effects of target size on foreign object damage in gas-turbine grade silicon nitrides by steel ball projectiles. J. Eng. Gas Turb. Power. 134, 051301 (2012). https://doi.org/10.1115/GT2011-46831

    Article  Google Scholar 

  16. Z.X. Zhan, W.P. Hu, Q.C. Meng, Z.D. Guan, Fatigue life and defect tolerance calculation for specimens with foreign object impact and scratch damage. Arch. Appl. Mech. 88, 373–390 (2018). https://doi.org/10.1007/s00419-017-1313-2

    Article  Google Scholar 

  17. S.C. Wu, Y. Luo, Z. Shen, L.C. Zhou, W.H. Zhang, G.Z. Kang, Collaborative crack initiation mechanism of 25CrMo4 alloy steels subjected to foreign object damages. Eng. Fract. Mech. 225, 106844 (2020). https://doi.org/10.1016/j.engfracmech.2019.106844

    Article  Google Scholar 

  18. X. Chen, Foreign object damage on the leading edge of a thin blade. Mech. Mater. 37, 447–457 (2005). https://doi.org/10.1016/j.mechmat.2004.03.005

    Article  Google Scholar 

Download references

Acknowledgment

The authors gratefully acknowledge the financial support of the Natural Science Basic Research Program of Shaanxi (Program No.2023-JC-YB-328), and the Fundamental Research Funds for the Central Universities (Program No. ZYTS23014).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jing Li.

Ethics declarations

Conflict of interest

The authors declare that there is no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, J., Li, Xl., Wang, R. et al. Estimation of the Velocity of Hard Foreign Object Impacting the Engine Blade: Preliminary Study. J Fail. Anal. and Preven. (2024). https://doi.org/10.1007/s11668-024-01915-9

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11668-024-01915-9

Keywords

Navigation