Skip to main content
Log in

Optimizing the Microstructure of Al-Mg2Si In Situ Composite Made by Centrifugal Casting to Increase the Sliding Wear Resistance

  • Original Research Article
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

One of the most important parts used in various industries is the pipe, whose inner surface can be exposed to wear (especially sliding wear). In this study, increasing the wear resistance of the inner surface of the Al-15 Mg2Si composite tube, which is a suitable alternative to the most widely used aluminum alloy in the industry, (Al-Si alloy) has been investigated by optimizing the thermal parameters. In this study, the simultaneous effects of pouring temperature, solutionizing temperature, aging temperature, mold preheating temperature, wear force, and wear temperature on the sliding wear resistance of the inner surface of the above tube made by the centrifugal casting method was studied, and the results using Design Expert software were analyzed. The most effective parameter on the wear resistance of the above alloy was the dissolution temperature; the best temperature was 570 °C. The effect of aging temperature was found to be insignificant. The best pouring temperature was determined in the range of 750–700 °C, and the suitable temperature for preheating the mold was determined to be 300 °C.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
Fig. 25
Fig. 26
Fig. 27

Similar content being viewed by others

References

  1. K.K. Chawla, Composite Materials, 2nd edn. (Springer, New York, 1998)

    Book  Google Scholar 

  2. S. Miladinovic, S. Gajević , L. Ivanović, A. Skulić, B. Stojanović. A review of hypereutectic aluminum piston materials. IX International congress motor vehicles and motors (2022)

  3. J. Kaufman. Aluminium alloy castings properties, processes and applications, ASM International. Materials Park, USA (2004)

  4. Sufei Wei. The centrifugal casting machine company; Steve Lampman, ASM International (2008)

  5. P.G. Mukunda, S.R. Shrikantha, A.R. Shailesh, S.K. Aithal, Influence of teeming temperature of molten tin in centrifugal casting. Int. J. Cast Metals Res. 23(1), 51–54 (2010)

    Article  CAS  Google Scholar 

  6. X.U. Daming, Y.U. Qingmei, L.I. Xin, A.N. Geying, Mold filling behavior of melts with different viscosity under centrifugal force field. J. Mater. Sci. Technol. 18(02), 149 (2002)

    Google Scholar 

  7. R. Zagorski, J. Sleziona, Pouring mould during centrifugal casting process. Arch. Mater. Sci. Eng. 28(7), 441–444 (2007)

    Google Scholar 

  8. A. Das, Z. Fan, Morphological development of solidification structures under forced fluid flow: experimental observation. Mater. Sci. Technol. 19(5), 573–580 (2003)

    Article  CAS  Google Scholar 

  9. S. Kumar, V. SubramaniyaSarma, B.S. Murty, Functionally graded Al alloy matrix in-situ composites. Metall. Mater. Trans. A. 41, 242–254 (2010)

    Article  Google Scholar 

  10. Z. Yanbo, Ma. Ziuteng, M. Zhen, Centrifugal forming mechanism of Al gradient composites reinforced with complementary primary Si and Mg2Si particles. Rare Metal Mater. Eng. 43(4), 0769–0774 (2014)

    Article  Google Scholar 

  11. K.S. Keerthi Prasad, M.S. Murali, P.G. Mukunda, Analysis of fluid flow in centrifugal casting. Front. Mater. Sci. China. 4, 103–110 (2010)

    Article  Google Scholar 

  12. S. Lv, R. Dou, Yu. Bo, J. Wang, X. Liu, Z. Wen, Experimental and numerical studies on the influence of centrifugal casting parameters on the solidification structure of Al-Cu alloy. Mater. Res. Express. (2022). https://doi.org/10.1088/2053-1591/ac94b8

    Article  Google Scholar 

  13. S.C. Ram, K. Chattopadhyay, A. Bhushan, A literature review on Al-Si alloy matrix based in situ Al-Mg2Si FG-composites: synthesis, microstructure features, and mechanical characteristics. Proc. Ins. Mech. Eng., Part C: J. Mech. Eng. Sci. 237(4), 919–940 (2023)

    Article  CAS  Google Scholar 

  14. A. Meiling Xin, A. Zhaodong Wang, A. Bing Lu, Y. Li, Effects of different process parameters on microstructure evolution and mechanical properties of 2060 AleLi alloy during vacuum centrifugal casting. J. Mater. Res. Technol. pp. 54–68 (2022)

  15. X. Sheng, X. Qian, L. Meng, Z. Wang, Numerical simulation of density segregation of Al alloy during centrifugal casting. 2nd international conference on advanced materials and mechatronics (ICAMM 2022). https://doi.org/10.1088/1742-6596/2343/1/012012 (2022)

  16. S. Senthil Murugan, S. Balu Mahandiran, M. Vigneshkumar, P. Ashoka Varthanan, S. Sakthivel, V. Vicknesh, Microstructural analysis of Al-Sic composites fabricated through centrifugal casting process. International conference on advancements in materials and manufacturing engineering. Pp. 291–296 (2022)

  17. R.K. Verma, D. Parganiha, M. Chopkar, A review on fabrication and characteristics of functionally graded aluminum matrix composites fabricated by centrifugal casting method. SN Appl. Sci. (2021). https://doi.org/10.1007/s42452-021-04200-8

    Article  Google Scholar 

  18. Y. Emre ASAN, M. ÇOLAK, Modeling the effect of pour height, casting and mold heating conditions for the analysis of fluidity of different section thicknesses in die mold casting of Al12Si alloys. J. Sci. Technol. Pp. 14–27 (2022)

  19. Y. Si, W. Di, M. Liu, Y. Zhao, Effects of pouring temperature and electromagnetic stirring on semi-solid microstructure of hypoeutectic Mg2Si/Al composite. IOP Conference Series: Earth and Environmental Science. pp. 692 (2020)

  20. E. Ogris, A. Wahlen, H. Lüchinger, P.J. Uggowitzer, On the silicon spheroidization in Al–Si alloys. J. Light Metals. 2(4), 263–269 (2002)

    Article  Google Scholar 

  21. S. Shivkumar, S. Ricci, C. Keller, D. Apelian, Effect of solution treatment parameters on tensile properties of cast aluminum alloys. J. Heat Treat. 8, 63–70 (1990)

    Article  CAS  Google Scholar 

  22. D.L. Zhang, L.H. Zheng, D.H. StJohn, Effect of a short solution treatment time on microstructure and mechanical properties of modified Al–7wt.% Si–0.3 wt.% Mg alloy. J. Light Metals. 2(1), 27–36 (2002)

    Article  Google Scholar 

  23. Z. Li, C. Li, Y. Liu, L. Yu, G. Qianying, Li. Huijun, Effect of heat treatment on microstructure and mechanical property of Al-10%Mg2Si alloy. J. Alloys Compd. 663, 16–19 (2016)

    Article  CAS  Google Scholar 

  24. Q.D. Qin, Y.G. Zhao, C. Liu, P.J. Cong, W. Zhou, Y.H. Liang, Effect of holding temperature on semisolid microstructure of Mg2Si/Al composite. J. Alloy. Compd. 416, 143–147 (2006)

    Article  CAS  Google Scholar 

  25. A. Oyewole, A.M. Sunday. Design and fabrication of a centrifugal casting machine. Int. J. Eng. Sci. Technol. Pp. 8204–8210. (2011)

  26. M. Tebib, F. Ajersch, A.M. Samuel, X.G. Chen, Solidification and microstructural evolution of hypereutectic Al-15Si-4Cu-Mg alloys with high magnesium contents. Metall. Mater. Trans. A. 44, 4282–4295 (2013)

    Article  CAS  Google Scholar 

  27. A.Y. Mosbah, D. Wexler, A. Calka, Abrasive wear of WC–FeAl composites. Wear. 258(9), 1337–1341 (2005)

    Article  CAS  Google Scholar 

  28. C. Rajaravi, B. Gobalakrishnan, P.R. Lakshminarayanan, Effect of pouring temperature on cast Al/SiCp and Al/TiB2 metal matrix composites. J. Mech. Behav. Mater. 28(1), 162–168 (2019)

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ali Zeinali.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zeinali, A., Rajabi, M., Rahimipour, M.R. et al. Optimizing the Microstructure of Al-Mg2Si In Situ Composite Made by Centrifugal Casting to Increase the Sliding Wear Resistance. J Fail. Anal. and Preven. 23, 2416–2438 (2023). https://doi.org/10.1007/s11668-023-01771-z

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-023-01771-z

Keywords

Navigation