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Research on the Mechanical Characteristics and Failure Mechanism of Prestressed Multilayer Stagger-Split Die

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Abstract

In this paper, the prestressed multilayer stagger-split die (PMSSD), which is a kind of high-pressure device, is studied by numerical simulation, theoretical analysis, and experiments. The force characteristics, failure mechanism, and failure mode of the belt die and PMSSD are studied. The results show that the failure of the belt die is caused by the tensile stress, while the PMSSD is caused by the von Mises stress. According to the stress characteristic, the PMSSD has higher pressure bearing capacity. The experimental results demonstrate that the PMSSD has higher pressure bearing capacity compared with the theoretical analysis. This provides a method for designing higher-pressure dies.

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Acknowledgments

This work was supported by the National Key Research and Development Program of China (2021YFD2000502), the Shandong Province Technology Innovation Capability Enhancement Project (2023TSGC0536), and the Key Research and Development Program of Rizhao (2023ZDYF010114).

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Authors and Affiliations

  1. School of Mechanical Engineering, Shandong University of Technology, Zibo, China

    Zhou Shi

  2. Shandong Provincial Key Laboratory of Precision Manufacturing and Non-traditional Machining, Zibo, China

    Zhou Shi

  3. School of Agricultural Engineering and Food Science, Shandong University of Technology, Zibo, China

    Bolong Wang

  4. Dieless Forming Technology Center, Jilin University, Changchun, China

    Mingzhe Li

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  1. Zhou Shi
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  2. Bolong Wang
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  3. Mingzhe Li
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Correspondence to Bolong Wang.

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Shi, Z., Wang, B. & Li, M. Research on the Mechanical Characteristics and Failure Mechanism of Prestressed Multilayer Stagger-Split Die. J Fail. Anal. and Preven. 23, 2370–2377 (2023). https://doi.org/10.1007/s11668-023-01761-1

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  • DOI: https://doi.org/10.1007/s11668-023-01761-1

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