Abstract
In this paper, a comparative analysis of the service life of gears for various failure criteria is carried out. Based on this analysis, a method is proposed for selecting the gearwheel material, the values of the modulus and the wheel width factor, on which the bending strength of the teeth depends. Research has shown that increasing the bending strength of teeth is of great practical importance, both for one-sided and two-sided loads. This also makes it possible to significantly increase the lifetime of one-side loaded gearwheels by replacing their working flanks with non-working ones. In this regard, a method has been developed for changing the working flanks of gear teeth after a certain operating life.
Similar content being viewed by others
References
G. Niemann, H. Winter, Maschinenelemente. Band 2: Getriebe allgemein, Zahnradgetriebe—Grundlagen, Stirnradgetriebe (Springer, Berlin, 2003). (in German)
DIN 3979, Zahnschäden an Zahnradgetrieben (Beuth-Verlag, Berlin, Köln, 1979). (in German)
DIN 3990, Teil 1. Tragfähigkeitsberechnung von Stirnrädern: Einführung und allgemeine Einflussfaktoren (Beuth-Verlag, Berlin, Köln, 1987). (in German)
DIN 3990, Teil 2. Tragfähigkeitsberechnung von Stirnrädern: Berechnung der Grübchentragfähigkeit (Beuth-Verlag, Berlin, Köln, 1987). (in German)
DIN 3990, Teil 3. Tragfähigkeitsberechnung von Stirnrädern: Berechnung der Zahnfußtragfähigkeit (Beuth-Verlag, Berlin, Köln, 1987). (in German)
R.S. Khurmi, J.K. Gupta, Machine Design (Eurasia Publishing House, Ram Nagar, New Delhi, 2005)
X. Bian, X. Li, X. Zhu, Study on random fracture and crack growth of gear tooth waist. J. Fail. Anal. Prev. 18, 121–129 (2018)
G.A. Pantazopoulos, Bending fatigue failure of a helical pinion bevel gear. J. Fail. Anal. Prev. 15, 219–226 (2015)
M.V. Chernets, J.M. Chernets, Evaluation of the strength, wear, and durability of a corrected cylindrical involute gearing, with due regard for the tooth engagement conditions. J. Frict. Wear 37, 71–77 (2016)
H.K. Celik, I. Akinci, Analytical and finite element method based stress analysis of rotary elements: case study for the motion transmission gears of a rotary drum mower. J. Fail. Anal. Prev. 16, 293–301 (2016)
E.S. Sarvestani, M. Rezaeizadeh, E. Jomehzadeh, A. Bigani, Early detection of industrial-scale gear tooth surface pitting using vibration analysis. J. Fail. Anal. Prev. 20, 768–788 (2020)
H. Naunheimer, B. Bertsche, J. Ryborz, W. Novak, Automative Transmissions: Fundamentals, Selection, Design and Application (Springer, Berlin, 2011)
M.N. Ivanov, V.A. Finogenov, Machine Elements (Visshaya Shkola, Moscow, 2008), p. 408. (in Russian)
P. Brinck, Zahnfußtragfähigkeit oberflächengehärteter Stirnräder bei Lastrichtungsumkehr. (Bending strength of carburized gears for loads from both tooth sides), Ph.D. thesis TU Munich (1989). (in German)
E. Haibach, Betriebsfestigkeit-Verfahren und Daten zur Bauteilrechnung (VDI-Verlag GmbH, Düsseldorf, 2006). (in German)
D. Jelaska, Gears and Gear Drives (Wiley, West Sussex, 2012)
K.-H. Decker, Maschinenelemente: Funktion, Gestaltung und Berechnung (Carl Hanser Verlag, München, Wien, 2018). (in German)
G. Takacs, Sucker-Rod Pumping Handbook (Elsevier, Amsterdam, 2015)
V.N. Ivanovsky, V.I. Darishchev, V.S. Kashtanov, A.A. Sabirov, S.S. Pekin, Well Pumping Installations for Oil Production (Oil and Gas, Moscow, 2003), p. 824. (in Russian)
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Chalabi, I. Comparative Service Life Analysis for Gears According to Different Failure Criteria. J Fail. Anal. and Preven. 20, 2137–2144 (2020). https://doi.org/10.1007/s11668-020-01029-y
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11668-020-01029-y