Abstract
Submerged friction stir welding of magnesium alloys has not been well investigated to date. ME20M is an important lightweight magnesium (Mg) alloy with enhanced yield strength and heat resistance that merits further research. In this paper, submerged friction stir welding of the ME20M Mg alloy was carried out using different parameters for the underwater cooling. Defect-free weld joints were produced, and the macrostructure, microstructure, tensile properties, and hardness were investigated. The results show that by increasing the rotational speed, the grain size of the weld nugget increased, the tensile strength of the joint decreased, and the microhardness of the different weld zones decreased. The finest obtained grain size was about 3.5 µm in the weld nugget at a rotational speed of 1100 rpm. The highest tensile strength achieved was 183.2 MPa, which was ~ 76.32% of the base metal. The highest and lowest hardness values of the weld joint were obtained at rotational speeds of 1100 and 1600 rpm, respectively, in the weld nugget and heat-affected zones.
Similar content being viewed by others
References
R. Nandan, T. DebRoy, and H.K.D.H. Bhadeshia, Recent Advances in Friction-Stir Welding—Process, Weldment Structure and Properties, Prog. Mater. Sci., 2008, 53(6), p 980–1023
Z. Ma, Friction Stir Processing Technology: A Review, Metall. Mater. Trans. A, 2008, 39(3), p 642–658
Z.H. Chen, H.G. Yan, J.H. Chen, Y.J. Quan, H.M. Wang, and D. Chen, Magnesium Alloy, Chemical Industry Press, Beijing (in Chinese), 2004
K. Hantzsche, J. Wendt, K.U. Kainer, J. Bohlen, and D. Letzig, Mg Sheet: The Effect of Process Parameters and Alloy Composition on Texture and Mechanical Properties, JOM, 2009, 61(8), p 38–42
T. Al-Samman and X. Li, Sheet Texture Modification in Magnesium-Based Alloys by Selective Rare Earth Alloying, Mater. Sci. Eng. A, 2011, 528(10), p 3809–3822
Y. Chino, X. Huang, K. Suzuki, K. Sassa, and M. Mabuchi, Influence of Zn Concentration on Stretch Formability at Room Temperature of Mg-Zn-Ce Alloy, Mater. Sci. Eng. A, 2010, 528(2), p 566–572
J. Min and J. Lin, An elastic Behavior and Phenomenological Modeling of mg ZEK100-O Alloy Sheet Under Cyclic Tensile Loading–Unloading, Mater. Sci. Eng. A, 2013, 561(3), p 174–182
J. Bohlen, M.R. Nürnberg, J.W. Senn, D. Letzig, and S.R. Agnew, The Texture and Anisotropy of Magnesium-Zinc-Rare Earth Alloy Sheets, Acta Mater., 2007, 55(6), p 2101–2112
H. Xu, J. Liu, and S. Xie, Magnesium Alloy Fabrication and Processing Technology, Metallurgical Industry Press, Beijing (in Chinese), 2007
S. Wang and D. Zhang, Microstructure and Mechanical Properties of Frictional Stirring Processed (FSP) MB8 Magnesium Alloy, SCNA, 2011, 31(1), p 83–86
W. Xu, Friction Stir Welding of Magnesium Alloy MB8, J. Mater. Eng., 2002, 8, p 35–36
L. Xing, L. Ke, D. Sun, and X. Zhou, Friction Stir Welding of MB8 Magnesium Alloy Sheet, Trans. China Weld. Inst., 2001, 22(6), p 18–20
R.S. Mishra and Z.Y. Ma, Friction Stir Welding and Processing, Mater. Sci. Eng. R, 2005, 50(1), p 1–78
C. Fang, D. Zhang, and Y. Li, Microstructures and Tensile Properties of Submerged Friction Stir Processed AZ91 Magnesium Alloy, J. Magn. Alloy, 2015, 3, p 203–209
B. Darras and E. Kishta, Submerged Friction Stir Processing of AZ31 Magnesium Alloy, Mater. Des., 2013, 47(9), p 133–137
X. Luo, G. Cao, W. Zhang, C. Qiu, and D. Zhang, Ductility Improvement of an AZ61 Magnesium Alloy through Two-Pass Submerged Friction Stir Processing, Materials, 2017, 10(3), p p253
J.P. Ramulu, R.G. Narayanan, S.V. Kailas et al., Internal Defect and Process Parameter Analysis during Friction Stir Welding of Al 6061 Sheets, Int. J. Adv. Manuf. Technol., 2013, 65(9–12), p 1515–1528
P. Vilaça and W. Thomas, Friction Stir Welding Technology, Sci. Technol. Rev., 2012, 8, p 85–124
J. Rasti, Study of the Welding Parameters Effect on the Tunnel Void Area during Friction Stir Welding of 1060 Aluminum Alloy, Int. J. Adv. Manuf. Technol., 2018, 97, p 2221–2230
T.G. Santos, R.M. Miranda, and P. Vilaça, Friction Stir Welding Assisted by Electrical Joule Effect, J. Mater. Process. Technol., 2014, 10, p 2127–2133
Y. Huang, Y. Wang, X. Meng et al., Dynamic Recrystallization and Mechanical Properties of Friction Stir Processed Mg-Zn-Y-Zr Alloys, J. Mater. Process. Technol., 2017, 249, p 331–338
L. Commin, M. Dumont, J.E. Masse, and L. Barrallier, Friction Stir Welding of AZ31 Magnesium Alloy Rolled Sheets: Influence of Processing Parameters, Acta Mater., 2009, 57(2), p 326–334
V.V. Patel, V.J. Badheka, and A. Kumar, Effect of Velocity Index on Grain Size of Friction Stir Processed Al-Zn-Mg-Cu Alloy, Procedia Technol., 2016, 23, p 537–542
M.R. Barnett, A Rationale for the Strong Dependence of Mechanical Twinning on Grain Size, Scr. Mater., 2008, 59(7), p 696–698
H.T. Serindag, B.G. Kiral, H.T. Serindag, and B.G. Kiral, Friction Stir Welding of AZ31 Magnesium Alloys—A Numerical and Experimental Study, Lat. Am. J. Solids Struct., 2016, 14(1), p 113–130
S.S. Kumar, N. Murugan, K.K. Ramachandran, Effect of Friction Stir Welding on Mechanical and Microstructural Properties of AISI 316L Stainless Steel Butt Joints. Weld. World, 2019, 63, p 137–150
P. Schempp, C.E. Cross, A. Pittner, and M. Rethmeier, Influence of Solute Content and Solidification Parameters on Grain Ref inement of Aluminum Weld Metal, Metall. Mater. Trans. A, 2013, 44(7), p 3198–3210
G. Sharma and D.K. Dwivedi, Study on Microstructure and Mechanical Properties of Dissimilar Steel Joint Developed Using Friction Stir Welding, Int. J. Adv. Manuf. Technol., 2016, 88(5–8), p 1–9
Z.L. Hu, M.L. Dai, and Q. Pang, Influence of Welding Combined Plastic Forming on Microstructure Stability and Mechanical Properties of Friction Stir-Welded Al-Cu Alloy, J. Mater. Eng. Perform., 2018, 27, p 4036–4042
H. Zhang, H. Liu, and L. Yu, Effect of Water Cooling on the Performances of Friction Stir Welding Heat-Affected Zone, J. Mater. Eng. Perform., 2012, 21(7), p 1182–1187
G. Ran, J.E. Zhou, and Q.G. Wang, Precipitates and Tensile Fracture Mechanism in a Sand Cast A356 Aluminum Alloy, J. Mater. Process. Technol., 2008, 207(1), p 46–52
M. Lentz, J. Nissen, C. Fahrenson, S.C. Vogel, and W. Reimers, Macro- and Microtexture Evolution of an Extruded Mg-Mn-Ce Alloy during Annealing, Mater. Sci. Eng. A, 2016, 655, p 17–26
P. Carlone, A. Astarita, F. Rubino, and N. Pasquino, Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy, Metall. Mater. Trans. B, 2016, 47(2), p 1–7
F. Liu, L. Fu, and H. Chen, Microstructure Evolution and Mechanical Properties of High-Speed Friction Stir Welded Aluminum Alloy Thin Plate Joints, J. Mater. Eng. Perform., 2018, 27(7), p 3590–3599
L. Zhou, H.J. Liu, and Q.W. Liu, Effect of Rotation Speed on Microstructure and Mechanical Properties of Ti-6Al-4 V Friction Stir Welded Joints, Mater. Des. (1980-2015), 2010, 31(5), p 2631–2636
S. Li, Y. Chen, X. Zhou, J. Kang, Y. Huang, and H. Deng, High-Strength Titanium Alloy/Steel Butt Joint Produced Via Friction Stir Welding, Mater. Lett., 2019, 234, p 155–158
L. Commin, M. Dumont, R. Rotinat, F. Pierron, J.E. Masse, and L. Barrallier, Influence of the Microstructural Changes and Induced Residual Stresses on Tensile Properties of Wrought Magnesium Alloy Friction Stir Welds, Mater. Sci. Eng. A, 2012, 551(31), p 288–292
Y. Wang, Y. Huang, X. Meng, L. Wan, and J. Feng, Microstructural Evolution and Mechanical Properties of Mg-Zn-Y-Zr Alloy during Friction Stir Processing, J. Alloys Compd., 2017, 696, p 875–883
R.D. Fu, Z.Q. Sun, R.C. Sun, Y. Li, H.J. Liu, and L. Liu, Improvement of Weld Temperature Distribution and Mechanical Properties of 7050 Aluminum Alloy Butt Joints by Submerged Friction Stir Welding, Mater. Des., 2011, 32(10), p 4825–4831
S. Mironov, T. Onuma, Y.S. Sato, S. Yoneyama, and H. Kokawa, Tensile Behavior of Friction-Stir Welded AZ31 Magnesium Alloy, Mater. Sci. Eng. A, 2017, 679, p 272–281
W.H. Hartt and R.E. Reed-Hill, Internal Deformation and Fracture Of Second-Order 1011-1012 Twins in Magnesium, Trans. Metall. Soc. AIME, 1968, 242, p 1127–1132
D. Ando, J. Koike, and Y. Sutou, Relationship Between Deformation Twinning and Surface Step Formation in AZ31 Magnesium Alloys, Acta Mater., 2010, 58(13), p 4316–4324
Acknowledgments
The study work of this paper is supported by the National Natural Science Foundation of China (Grant No. 51475232). This is a project funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD).
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Liu, W., Shen, Y., Guo, C. et al. Effect of Rotational Speed on Microstructure and Mechanical Properties in Submerged Friction Stir Welding of ME20M Magnesium Alloy. J. of Materi Eng and Perform 28, 4610–4619 (2019). https://doi.org/10.1007/s11665-019-04205-w
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-019-04205-w