Skip to main content
Log in

Investigation on Rubber-Modified Polybenzoxazine Composites for Lubricating Material Applications

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Effects of liquid amine-terminated butadiene-acrylonitrile (ATBN) on the properties of bisphenol-A/aniline-based polybenzoxazine (PBA-a) composites were investigated. Liquid ATBN decreased gel time and lowered curing temperature of the benzoxazine resin (BA-a). The PBA-a/ATBN-based self-lubricating composites resulted in substantial enhancement regarding their tribological, mechanical, and thermal properties. The inclusion of the ATBN at 5% by weight was found decreasing the friction coefficient and improved wear resistance of the PBA-a/ATBN composites. Flexural modulus and glass transition temperature of the PBA-a composite samples added the ATBN was constant within the range of 1-5% by weight. A plausible wear mechanism of the composites is proposed based on their worn surface morphologies. Based on the findings in this work, it seems that the obtained PBA-a/ATBN self-lubricating composites would have high potential to be used for bearing materials where low friction coefficient, high wear resistance, and modulus with good thermal property are required.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. T. Singh, A. Patnaik, B.K. Satapathy, M. Kumar, and B.S. Tomar, Effect of Nanoclay Reinforcement on the Friction Braking Performance of Hybrid Phenolic Friction Composites, J. Mater. Eng. Perform., 2013, 22, p 796–805

    Article  Google Scholar 

  2. J. Xian and L. Xiaomei, Friction and Wear Characteristics of Polymer-Matrix Friction Materials Reinforced by Brass Fibers, J. Mater. Eng. Perform., 2004, 13, p 642–646

    Article  Google Scholar 

  3. J. Li and X.H. Sheng, The Effect of PA6 Content on the Mechanical and Tribological Properties of PA6 Reinforced PTFE Composites, J. Mater. Eng. Perform., 2010, 19, p 342–346

    Article  Google Scholar 

  4. J. Li and X.Z. Li, Evaluation of the Tribological Properties of Carbon Fiber Reinforced Poly(vinylidene fluoride) Composites, J. Mater. Eng. Perform., 2010, 19, p 1025–1030

    Article  Google Scholar 

  5. H. Ishida and T. Agag, Handbook of Benzoxazine Resins, Elsevier, New York, 2011

    Google Scholar 

  6. C. Jubsilp, T. Takeichi, S. Hiziroglu, and S. Rimdusit, High Performance Wood Composites Based on Benzoxazine-Epoxy Alloys, Bioresour. Technol., 2008, 99, p 8880–8886

    Article  Google Scholar 

  7. J. Kajohnchaiyagual, C. Jubsilp, I. Dueramae, and S. Rimdusit, Thermal and Mechanical Properties Enhancement Obtained in Highly Filled Alumina-Polybenzoxazine Composites, Polym. Compos., 2014, 35, p 2269–2279

    Article  Google Scholar 

  8. H. Ishida, Polybenzoxazine Nanocomposites of Clay and Method for Making Same, U.S. Patent 6,323,270, 27 Nov 2001

  9. S. Rimdusit and H. Ishida, Development of New Class of Electronic Packaging Materials based on Ternary Systems of Benzoxazine, Epoxy, and Phenolic Resins, Polymer, 2000, 41, p 7941–7949

    Article  Google Scholar 

  10. S. Rimdusit, C. Jubsilp, and S. Tiptipakorn, Alloys and Composites of Polybenzoxazines: Properties and Applications, Springer, Singapore, 2013

    Book  Google Scholar 

  11. C. Jubsilp, S. Rimdusit, and T. Takeichi, Aniline-Based Polybenzoxazine and Their Copolymers or Composites: Molecular Design and Potential Applications, Aniline: Structural/Physical Properties, Reactions and Environmental Effects, K. Hernandez and M. Holloway, Ed., Nova Science Publishers Inc, New York, 2013, p 55–90

    Google Scholar 

  12. S. Rimdusit, S. Pirstpindvong, W. Tanthapanichakoon, and S. Damrongsakkul, Toughening of Polybenzoxazine by Alloying with Urethane Prepolymer and Flexible Epoxy: A Comparative Study, Polym. Eng. Sci., 2005, 45, p 288–296

    Article  Google Scholar 

  13. S. Rimdusit, P. Kunopast, and I. Dueramae, Thermomechanical Properties of Arylamine-based Benzoxazine Resins Alloyed with Epoxy Resin, Polym. Eng. Sci., 2011, 51, p 1797–1807

    Article  Google Scholar 

  14. S. Grishchuk, S. Schmitt, O.C. Vorster, and J. Karger-Kocsis, Structure and Properties of Amine-Hardened Epoxy/Benzoxazine Hybrids: Effect of Epoxy Resin Functionality, J. Appl. Polym. Sci., 2012, 124, p 2824–2837

    Article  Google Scholar 

  15. S. Rimdutsit and P. Bangsen, Kasemsiri, Chemorheology and Thermomechanical Characteristics of Benzoxazine-Urethane Copolymers, J. Appl. Polym. Sci., 2011, 121, p 3669–3678

    Article  Google Scholar 

  16. C. Jubsilp, C. Panyawanitchakun, and S. Rimdusit, Flammability and Thermomechanical Properties of Dianhydride-modified Polybenzoxazine Composites Reinforced with Carbon Fiber, Polym. Compos., 2013, 34, p 2067–2075

    Article  Google Scholar 

  17. J. Jang and D.J. Seo, Performance Improvement of Rubber-modified Polybenzoxazine, J. Appl. Polym. Sci., 1998, 67, p 1–10

    Article  Google Scholar 

  18. S. Grishchuk, L. Sorochynska, O.C. Vorster, J. Karger-Kocsis, and J. Structure, Thermal, and Mechanical Properties of DDM-Hardened Epoxy/Benzoxazine Hybrids: Effects of Epoxy Resin Functionality and ETBN Toughening, J. Appl. Polym. Sci., 2013, 127, p 5082–5093

    Article  Google Scholar 

  19. M. Hermandez, J. Gonzalez, M. Ichazo, D. Lovera, and C. Albano, Rheological Behavior of Modified Polypropylene (PP) with Nitrile Rubber (NBR), May 6–10, 2001 (Dallas, TX), ANTEC, 2001, p 3554–3557

  20. C. Jubsilp, T. Takeichi, and S. Rimdusit, Property Enhancement of Polybenzoxazine Modified with Dianhydride, Polym. Degrad. Stabil., 2011, 96, p 1047–1053

    Article  Google Scholar 

  21. T. Agag and T. Takeichi, Effect of Hydroxyphenylmaleimide on the Curing Behaviour and Thermomechanical Properties of Rubber-Modified Polybenzoxazine, High Perform. Polym., 2001, 13, p S327–S342

    Article  Google Scholar 

  22. H.H. Winter and F. Chambon, Analysis of Linear Viscoelasticity of A Crosslinking Polymer at the Gel Point, J. Rheol., 1986, 30, p 367–382

    Article  Google Scholar 

  23. R. Thomas, D. Yumei, H. Yuelong, Y. Le, P. Moldenaers, Y. Weimin, T. Czigany, and S. Thomas, Miscibility, Morphology, Thermal, and Mechanical Properties of a DGEBA based Epoxy Resin Toughened with a Liquid Rubber, Polymer, 2008, 49, p 278–294

    Article  Google Scholar 

  24. R. Thomas, S. Durix, C. Sinturel, T. Omonov, S. Goossens, G. Groeninckx, P. Moldenaers, and S. Thomas, Cure Kinetics, Morphology and Miscibility of Modified DGEBA-Based Epoxy Resin-Effects of a Liquid Rubber Inclusion, Polymer, 2007, 48, p 1695–1710

    Article  Google Scholar 

  25. G. Xian, R. Walter, and F. Haupert, A Synergistic Effect of Nano-Tio2 and Graphite on the Tribological Performance of Epoxy Matrix Composites, J. Appl. Polym. Sci., 2006, 102, p 2391–2400

    Article  Google Scholar 

  26. S. Lampman, Characterization and Failure Analysis of Plastics, Ohio, ASM International, 2003, p 259–264

    Google Scholar 

  27. K.C. Ludema, Friction, Wear, Lubrication: A Textbook in Tribology, CRC Press, New York, 1996

    Book  Google Scholar 

  28. W. Chonkaew, N. Sombatsompop, and W. Brostow, High Impact Strength and Low Wear of Epoxy Modified by A Combination of Liquid Carboxyl Terminated Poly(Butadiene-co-Acrylonitrile) Rubber and Organoclay, Eur. Polym. J., 2013, 49, p 1461–1470

    Article  Google Scholar 

  29. W. Chonkaew and N. Sombatsompop, Mechanical and Triboligical Properties of Epoxy Modified by Liquid Carboxyl Terminated Poly(butadiene-co-acrylonitrile rubber), J. Appl. Polym. Sci., 2012, 125, p 361–369

    Article  Google Scholar 

  30. S. Yu, H. Hu, J. Ma, and J. Yin, Tribological Properties of Epoxy/Rubber Nanocomposites, Tribol. Int., 2008, 41, p 1205–1211

    Article  Google Scholar 

  31. Q. Wang, Q. Xue, H. Liu, W. Shen, and J. Xu, The Effect of Particle Size of Nanometer ZrO2 on the Tribological Behaviour of PEEK, Wear, 1996, 198, p 216–219

    Article  Google Scholar 

  32. X.S. Xing and R.K.Y. Li, Wear Behavior of Epoxy Matrix Composites Filled with Uniform Sized Sub-micron Spherical Silica Particles, Wear, 2004, 256, p 21–26

    Article  Google Scholar 

  33. E.W. McAllister, Pipeline Rules of Thumb Handbook: A Manual of Quick, Accurate Solutions to Everyday Pipeline Engineering Problem, Elsevier, Waltham, 2009

    Google Scholar 

  34. P. Gopal, L.R. Dharani, and F.D. Blun, Hybrid Phenolic Friction Composites Containing Kevlar®Pulp Part 1. Enhancement of Friction and Wear Performance, Wear, 1996, 193, p 199–206

    Article  Google Scholar 

  35. J. Wu and X.H. Cheng, Friction and Wear Properties of Kevlar Pulp Reinforced Epoxy Composites Under Dry Sliding Condition, Tribol. Lett., 2006, 22, p 259–263

    Article  Google Scholar 

  36. J.P. Davim and R. Cardoso, Effect of the Reinforcement (Carbon or Glass fibres) on Friction and Wear Behaviour of the PEEK Against Steel Surface at Long Dry Sliding, Wear, 2009, 266, p 795–799

    Article  Google Scholar 

  37. M.T. Demirci and H. Duzcukoglu, Wear Behaviors of PTFE Reinforced PA 66 Journal Bearing, The 10th International Scientific Conference UNITECH, November 19-20, 2010 (Gabrovo, Bulgaria), p 249–253

  38. P.J. Blau, Lubrication to Control Friction, New York, Marcel Dekker Inc, Friction Science and Technology, 1996, p 285–334

    Google Scholar 

  39. N. Chikhi, S. Fellahi, and M. Bakar, Modification of Epoxy Resin Using Reactive Liquid (ATBN) Rubber, Eur. Polym. J., 2002, 38, p 251–264

    Article  Google Scholar 

  40. J. Bijwe, Nidhi, N. Majumdar, and B.K. Satapathy, Influence of Modified Phenolic Resins on the Fade and Recovery Behavior of Friction Materials, Wear, 2005, 259, p 1068–1078

    Article  Google Scholar 

  41. A. Saffar and A. Shojaei, Effect of Rubber Component on the Performance of Brake Friction Materials, Wear, 2012, 274–275, p 286–297

    Article  Google Scholar 

Download references

Acknowledgments

This work was supported by a New Researcher’s Grant of Thailand Research Fund-Commission on Higher Education (MRG5580101) and Matching Fund, Strategic Wisdom and Research Institute, Srinakharinwirot University 2012-2014 (Contact Grants No. 411/2555), and Srinakharinwirot University Research Fund (Contact Grants No. 171/2556). The authors also greatly acknowledged the National Research University Project, Office of Higher Education Commission, Thailand (WCU-028-AM-57). Additional funding was provided by the Matsumae International Foundation (2012), Japan. Prof. S. Hiziroglu is also acknowledged for his comments on this manuscript.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sarawut Rimdusit.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Jubsilp, C., Taewattana, R., Takeichi, T. et al. Investigation on Rubber-Modified Polybenzoxazine Composites for Lubricating Material Applications. J. of Materi Eng and Perform 24, 3958–3968 (2015). https://doi.org/10.1007/s11665-015-1660-5

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-015-1660-5

Keywords

Navigation