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Carbide-Free Bainitic Weld Metal: A New Concept in Welding of Armor Steels

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Abstract

Carbide-free bainite, a fine mixture of bainitic ferrite and austenite, is a relatively recent development in steel microstructures. Apart from being very strong and tough, the microstructure is hydrogen-tolerant. These characteristics make it well-suited for weld metals. In the current work, an armor-grade quenched and tempered steel was welded such that the fusion zone developed a carbide-free bainitic microstructure. These welds showed very high joint efficiency and ballistic performance compared to those produced, as per the current industrial practice, using austenitic stainless steel fillers. Importantly, these welds showed no vulnerability to cold cracking, as verified using oblique Y-groove tests. The concept of carbide-free bainitic weld metal thus promises many useful new developments in welding of high-strength steels.

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Acknowledgments

The authors are grateful to Armament Research Board, Defence Research and Development Organisation, Ministry of Defence, Govt. of India, for funding this work. The authors gratefully acknowledge the financial support through FIST program from Department of Science and Technology, Govt. of India, for establishing a Gleeble thermo-mechanical simulation facility at IIT Madras. The authors express their sincere thanks to Controllerate of Quality Assurance (Heavy Vehicles) and Heavy Vehicle Factory, Avadi, Chennai, India, for facilitating welding experiments. The authors thank Dr. V. Madhu, Scientist G, Defence Metallurgical Research Laboratory, Hyderabad, India, for his help in conducting the ballistic tests. The authors also thank Prof. K.C. Hari Kumar, Dept. of Metallurgical and Materials Engineering, IIT Madras, for his help with JMatPro calculations.

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Correspondence to G. D. Janaki Ram.

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Manuscript submitted February 6, 2014.

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Krishna Murthy, N., Janaki Ram, G.D., Murty, B.S. et al. Carbide-Free Bainitic Weld Metal: A New Concept in Welding of Armor Steels. Metall Mater Trans B 45, 2327–2337 (2014). https://doi.org/10.1007/s11663-014-0120-1

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