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Comparison on the Ni60 Coatings Deposited by Extreme-High-Speed and Conventional Laser-Induction Hybrid Cladding Technologies: Forming Features, Microstructure and Wear Behaviors

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Abstract

In this paper, crack-free Ni60 coatings were deposited by extreme-high-speed (EH-LIHC) and conventional (LIHC) laser-induction hybrid cladding technologies, respectively, and the forming features, microstructure and wear behaviors of them were studied comparatively. The surface roughness of EH-LIHCed coatings was decreased from ~ 24 to ~ 4 μm compared with that deposited by LIHC, while the deposition rates were improved by about 2 times. All Ni60 coatings were composed of the γ-Ni, Ni3B, CrB and Cr7C3 phases. However, the last three phases were significantly restricted in the 1st layer of LIHCed coatings due to the serious dilution of Fe element, making the microhardness therein about 40 pct lower than that of the EH-LIHCed coatings, which also showed obvious effects on the microstructure and hardness of the subsequent deposited layers until the distance between coating and coatings/substrate interface was larger than 1400 μm. Comparatively, the microstructure and hardness of EH-LIHCed Ni60 coating were uniform along the depth direction, as well as the grain sizes of γ-Ni, CrB and Cr7C3 phases therein were all lower, and the decreased ratio of γ-Ni grains was about 23 pct. Under the 200 N loads, the volume wear rates of Ni60 coatings deposited by both technologies were comparable, whereas much severer spalling were detected in the LIHCed coatings. This may be due to that the precipitates with larger size could protect the matrix from groove wear better, but usually associated with the faster cracks’ extension, in turn increasing the damage of coatings.

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Acknowledgments

This work was supported by the National Natural Science Foundation of China (52005197), the Postdoctoral Research Foundation of China (2020M682408) and the National Postdoctoral Program for Innovative Talents (BX20200137). All the physical and chemistry testing were analyzed by Huazhong University of Science & Technology Analytical & Testing Center.

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The authors declare that they have no conflict of interest.

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Authors and Affiliations

  1. Institute of Wuhan National Laboratory for Optoelectronics, Huazhong University of Science and Technology, Wuhan, 430074, Hubei, People’s Republic of China

    Li Meng, Beibei Zhu, Xu Liu & Xiaoyan Zeng

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  1. Li Meng
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  2. Beibei Zhu
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  3. Xu Liu
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  4. Xiaoyan Zeng
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Correspondence to Xiaoyan Zeng.

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Meng, L., Zhu, B., Liu, X. et al. Comparison on the Ni60 Coatings Deposited by Extreme-High-Speed and Conventional Laser-Induction Hybrid Cladding Technologies: Forming Features, Microstructure and Wear Behaviors. Metall Mater Trans A 54, 3118–3133 (2023). https://doi.org/10.1007/s11661-023-07082-0

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