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Effect of Powder Recycling on Environment-Assisted Fracture of Inconel 718 Alloy Fabricated by Laser Powder Bed Fusion

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Abstract

Environment-assisted fracture (EAF) behavior of Inconel718 (IN718) specimens made from virgin and recycled powder by laser powder bed fusion (L-PBF) process was investigated. To this, in situ slow strain rate tests (SSRTs) and fatigue crack propagation (FCP) tests were conducted in air and 3.5 pct NaCl/60 °C/Ecorr + 0.1 VSCE. Powder recycling up to 6 times did not affect the EAF sensitivity of L-PBF IN718 specimens in chloride-bearing environment, despite the marginal decrease in electrochemical resistance. Detailed fractographic and micrographic analyses were performed to identify the effect of powder recycling on static and dynamic EAF behaviors of L-PBF IN718 specimens.

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Acknowledgments

This work was supported by the Engineering Research Center (ERC) Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (2018R1A5A6075959). This work was also supported by the Industrial Technology Innovation Program (10067503, Development of Manufacturing Technology for Aerospace Grade Ti-6Al-4V Sheet and Hot Forming) funded by the Ministry of Trade, industry & Energy (MOTIE, Korea). This work was also supported by the Industrial Technology Innovation Program (20009993) funded by the Ministry of Trade, Industry & Energy (MOTIE, Korea), and the Technology Innovation Program (20010676) funded by the Ministry of Trade, Industry & Energy (MOTIE, Korea).

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Authors and Affiliations

  1. Department of Materials Engineering and Convergence Technology, ReCAPT, Gyeongsang National University, Jinju, 52828, Republic of Korea

    Soyoung Kim & Sangshik Kim

  2. Department of Mechanical Engineering, Oita University, Oita, 870-1192, Japan

    Masahiro Goto

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  1. Soyoung Kim
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Correspondence to Sangshik Kim.

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Manuscript submitted 10 March 2021; accepted 25 October 2021.

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Kim, S., Goto, M. & Kim, S. Effect of Powder Recycling on Environment-Assisted Fracture of Inconel 718 Alloy Fabricated by Laser Powder Bed Fusion. Metall Mater Trans A 53, 211–224 (2022). https://doi.org/10.1007/s11661-021-06514-z

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