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A Review on Inertia and Linear Friction Welding of Ni-Based Superalloys

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Abstract

Inertia and linear friction welding are being increasingly used for near-net-shape manufacturing of high-value materials in aerospace and power generation gas turbines because of providing a better quality joint and offering many advantages over conventional fusion welding and mechanical joining techniques. In this paper, the published works up-to-date on inertia and linear friction welding of Ni-based superalloys are reviewed with the objective to make clarifications on discrepancies and uncertainties reported in literature regarding issues related to these two friction welding processes as well as microstructure, texture, and mechanical properties of the Ni-based superalloy weldments. Initially, the chemical composition and microstructure of Ni-based superalloys that contribute to the quality of the joint are reviewed briefly. Then, problems related to fusion welding of these alloys are addressed with due consideration of inertia and linear friction welding as alternative techniques. The fundamentals of inertia and linear friction welding processes are analyzed next with emphasis on the bonding mechanisms and evolution of temperature and strain rate across the weld interface. Microstructural features, texture development, residual stresses, and mechanical properties of similar and dissimilar polycrystalline and single crystal Ni-based superalloy weldments are discussed next. Then, application of inertia and linear friction welding for joining Ni-based superalloys and related advantages over fusion welding, mechanical joining, and machining are explained briefly. Finally, present scientific and technological challenges facing inertia and linear friction welding of Ni-based superalloys including those related to modeling of these processes are addressed.

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Authors and Affiliations

  1. Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montreal, QC, H3C 1K3, Canada

    Ahmad Chamanfar (Postdoctoral Fellow) & Mohammad Jahazi (Professor)

  2. Département de Physique et Mécanique des Matériaux, Institut Pprime, CNRS-ENSMA-Université de Poitiers, UPR CNRS 3346, BP 40109, ENSMA-Téléport 2, 1 avenue Clément Ader, 86961, Futuroscope-Chasseneuil Cedex, France

    Jonathan Cormier (Professor)

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  1. Ahmad Chamanfar
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  2. Mohammad Jahazi
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  3. Jonathan Cormier
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Correspondence to Ahmad Chamanfar.

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Manuscript submitted June 4, 2014.

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Chamanfar, A., Jahazi, M. & Cormier, J. A Review on Inertia and Linear Friction Welding of Ni-Based Superalloys. Metall Mater Trans A 46, 1639–1669 (2015). https://doi.org/10.1007/s11661-015-2752-4

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  • DOI: https://doi.org/10.1007/s11661-015-2752-4

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