Skip to main content

Advertisement

Log in

Direct relithiation and efficient regeneration of spent LiFePO4 materials through thermochemical healing

  • Research
  • Published:
Ionics Aims and scope Submit manuscript

Abstract

The environmentally friendly and low-cost recycling of spent LiFePO4 (LFP) cathode materials has become an urgent problem. This paper aims to employ eutectic Li+ molten-salt-assisted roasting approach to relithiation and regenerating of spent LFP materials under ambient conditions. Via Li+ compensation and structure reshaping, LiFePO4 cathode material with various degradation conditions can be successfully regenerated, which enables the renovation of the electrochemical performance (the capacity, cycling stability, and rate capability) to the levels of the pristine LFP. It opens a door to the prospect of recycling and remanufacturing degraded cathode materials by this new method, having a strong potential for industrial application.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

Data availability

The authors confirm that the data supporting the findings of this study are available within the article.

References

  1. Padhi AK, Nanjundaswamy KS, Masquelier C, Okada S, Goodenough JB (1997) Effect of structure on the Fe3+/Fe2+ redox couple in iron phosphates. J Electrochem Soc 144:1609–1613

    Article  CAS  Google Scholar 

  2. Zeng X, Li M, El-Hady DA, Alshitari W, Bogami AS, Lu J, Amine K (2019) Commercialization of lithium battery technologies for electric vehicles. Adv Energy Mater 9:1900161

    Article  Google Scholar 

  3. Liu P, Zhang Y, Dong P, Zhang Y, Yang X (2020) Direct regeneration of spent LiFePO4 cathode materials with pre-oxidation and V-doping. J Alloy Compd 860:157909

    Article  Google Scholar 

  4. Sun Q, Li X, Zhang H, Song D, Zhang L (2019) Resynthesizing LiFePO4/C materials from the recycled cathode via a green full-solid route. J Alloy Compd 818:153292

    Article  Google Scholar 

  5. Yu J, Wang X, Peng J, Jia X, Li L, Chuan X (2021) Porous activity of biomass-activated carbon enhanced by nitrogen-dopant towards high-performance lithium ion hybrid battery-supercapacitor. J Electrochem Soc 168:120537

    Article  CAS  Google Scholar 

  6. Peng J, Yu J, Chu D, Hou X, Jia X, Meng B, Yang K, Zhao J, Yang N, Wu J, Li L (2022) Synergistic effects of an artificial carbon coating layer and Cu2+-electrolyte additive for high-performance zinc-based hybrid supercapacitors. Carbon 198:34–45

    Article  CAS  Google Scholar 

  7. Peng J, Zhong K, Huang W, Hou X, Gao H, Fang Z (2021) Regulation of an Inner Helmholtz plane by hierarchical porous biomass activated carbon for stable cathode electrolyte interphase films. Vacuum 191:110331

    Article  CAS  Google Scholar 

  8. Natarajan S, Aravindan V (2018) Burgeoning prospects of spent lithium-ion batteries in multifarious applications. Adv Ener Mater 8:1802303 1 1802303.16

    Article  Google Scholar 

  9. Zhang J, Hu J, Liu Y, Jing Q, Yang C, Chen Y, Wang C (2019) Sustainable and facile method for the selective recovery of lithium from cathode scrap of spent LiFePO4 batteries. ACS Sustainable Chem Eng 7:5626–5631

    Article  Google Scholar 

  10. Li L, Bian Y, Zhang X, Yao Y, Xue Q, Fan E, Wu F, Chen R (2019) A green and effective room-temperature recycling process of LiFePO4 cathode materials for lithium-ion batteries. Waste Manage 85:437–444

    Article  CAS  Google Scholar 

  11. Chu W, Zhang Y, Chen X, Huang Y, Cui H, Wang M, Wang J (2020) Synthesis of LiNi0.6Co0.2Mn0.2O2 from mixed cathode materials of spent lithium-ion batteries. J Power Sources 449:227567

    Article  CAS  Google Scholar 

  12. Kumar J, Shen X, Li B, Liu H, Zhao J (2020) Selective recovery of Li and FePO4 from spent LiFePO4 cathode scraps by organic acids and the properties of the regenerated LiFePO4. Waste Manage 113:32–40

    Article  CAS  Google Scholar 

  13. Peng D, Zhang J, Zou J, Ji G, Ou X (2021) Closed-loop regeneration of LiFePO4 from spent lithium-ion batteries: a “feed three birds with one scone” strategy toward advanced cathode materials. J Clean Prod 316:128098

    Article  CAS  Google Scholar 

  14. Jing Q, Zhang J, Liu Y, Zhang WN, Wang C (2020) Direct regeneration of spent LiFePO4 cathode material by a green and efficient one-step hydrothermal method. ACS Sustainable Chem Eng 8:17622–17628

    Article  CAS  Google Scholar 

  15. Li X, Zhang J, Song D, Song J, Zhang L (2017) Direct regeneration of recycled cathode material mixture from scrapped LiFePO4 batteries. J Power Sources 345:78–84

    Article  CAS  Google Scholar 

  16. Chen J, Li Q, Song J, Song D, Zhang L, Shi X (2016) Environmentally friendly recycling and effective repairing of cathode powders from spent LiFePO4 batteries. Green Chem 18:2500–2506

    Article  CAS  Google Scholar 

  17. Qian L, Yue H, Wang S, Yang S, Lam K, Hou X (2020) Recycling and crystal regeneration of commercial used LiFePO4 cathode materials. Electrochim Acta 330:135323

    Article  Google Scholar 

  18. Yang J, Wang W, Yang H, Wang D (2020) One-pot compositional and structural regeneration of degraded LiCoO2 for directly reusing as a high-performance lithium-ion battery cathode. Green Chem 22:6489–6496

    Article  CAS  Google Scholar 

  19. Jiang G, Zhang Y, Meng Q, Zhang Y, Dong P, Zhang M, Yang X (2020) Direct regeneration of LiNi0.5Co0.2Mn0.3O2 cathode from spent lithium-ion batteries by the molten salts method. ACS Sustainable Chem Eng 8:18138–18147

    Article  CAS  Google Scholar 

  20. Chang Z, Chen Z, Feng W, Tang H, Zhu Z (2011) Synthesis of LiNi1/3Co1/3Al1/3O2 cathode material with eutectic molten salt LiOH-LiNO3. Powder Technol 207:396–400

    Article  CAS  Google Scholar 

  21. Reddy MV, Rao G, Chowdari B (2006) Synthesis by molten salt and cathodic properties of Li(Ni1/3Co1/3Mn1/3)O2. J Power Sources 159:263–267

    Article  CAS  Google Scholar 

  22. Tang Y, Zhang B, Xie H, Qu X, Xing P, Yin H (2020) Recovery and regeneration of lithium cobalt oxide from spent lithium-ion batteries through a low-temperature ammonium sulfate roasting approach. J Power Sources 474:228596

    Article  CAS  Google Scholar 

  23. Xu P, Dai Q, Gao H, Liu H, Zhang M, Li M, Chen Y, An K, Meng YS, Liu P, Li Y, Spangenberger JS, Gaines L, Lu J, Chen Z (2021) Efficient direct recycling of lithium-ion battery cathodes by targeted healing. Joule. 4:2609–2626

    Article  Google Scholar 

  24. Islam MS, Driscoll DJ, Fisher CAJ, Slater PR (2005) Atomic-scale investigation of defects, dopants, and lithium transport in the LiFePO4 olivine-type battery material. Chem Mater 17:5085–5092

    Article  CAS  Google Scholar 

  25. Deng B, Zhou Z, Wang W, Wang D (2020) Direct recovery and efficient reutilization of degraded ternary cathode materials from spent lithium-ion batteries via a homogeneous thermochemical process. ACS Sustainable Chem Eng 8:14022–14029

    Article  CAS  Google Scholar 

  26. Shi Y, Zhang M, Meng YS, Chen Z (2019) Ambient-pressure relithiation of degraded LixNi0.5Co0.2Mn0.3O2 (0 < x < 1) via eutectic solutions for direct regeneration of lithium-ion battery cathodes. Adv Ener Mater 20:1900454

    Article  Google Scholar 

  27. Miao S, Kocher M, Rez P, Fultz B, Yazami R, Ahn CC (2007) Local electronic structure of olivine phases of LixFePO4. J Phys Chem A 111:4242–4247

    Article  CAS  PubMed  Google Scholar 

  28. Castro L, Dedryvere R, Khalifi ME, Lippens PE, Breger J, Tessier C, Gonbeau D (2010) The spin-polarized electronic structure of LiFePO4 and FePO4 evidenced by in-lab XPS. J Phys Chem C 114:17995–18000

    Article  CAS  Google Scholar 

  29. Padhi AK, Nanjundaswamy KS, Goodenough JB (1997) Phospho-olivines as positive-electrode materials for rechargeable lithium batteries. J Electrochem Soc 144:1188

    Article  CAS  Google Scholar 

  30. Yao Y, Zhu M, Zhao Z, Tong B, Fan Y, Hua Z (2018) Hydrometallurgical processes for recycling spent lithium-ion batteries: a critical review. ACS Sustainable Chem Eng 6:13611–13627

    Article  CAS  Google Scholar 

  31. Jing Q, Zhang J, Liu Y, Zhang W, Chen Y, Wang C (2020) Direct regeneration of spent LiFePO4 cathode material by a green and efficient one-step hydrothermal method. ACS Sustainable Chem Eng 8:17622–17628

    Article  CAS  Google Scholar 

  32. Dai Y, Xu Z, Hu D, Gua H, Wang N (2020) Theoretical-molar Fe3+ recovering lithium from spent LiFePO4 batteries: an acid-free, efficient, and selective process. J Hazard Mater 396:122707

    Article  CAS  PubMed  Google Scholar 

  33. Song X, Hu T, Liang C, Long HL, Zhou L, Song W, You L, Wu ZS, Liu JW (2017) Direct regeneration of cathode materials from spent lithium iron phosphate batteries using a solid phase sintering method. RSC Adv 7:4783–4790

    Article  CAS  Google Scholar 

Download references

Funding

We received financial supports from the Guangdong Basic and Applied Basic Research Foundation Special Projects–Guangdong-Shenzhen Joint Funds (2022A1515110027), Guangdong-Hong Kong Joint Research and Development Projects (S-KJ152022Y0019), and Guangdong-Hong Kong Joint Research and Development Projects (S_KJ15_2021018). Also, Dr. Xiao-ying Lu received financial support from the Hong Kong Environment and Conservation Fund (No. 39/2019).

Author information

Authors and Affiliations

Authors

Contributions

YY Zhu provided preparation, data integration, and draft writing for the published work. XJ Jiao provided content modification and submission related matters for this published work. HD Bian provided a lot of oversight and leadership responsibility for this work. ZM Zhang and XY Lu provided the working platform and financial support for this work. All authors have read and approved the manuscript.

Corresponding authors

Correspondence to Xiao-Ying Lu or Zheming Zhang.

Ethics declarations

Ethics approval

Not applicable.

Competing interests

The authors declare no competing interests.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhu, Y., Jiao, X., Bian, H. et al. Direct relithiation and efficient regeneration of spent LiFePO4 materials through thermochemical healing. Ionics 29, 4569–4576 (2023). https://doi.org/10.1007/s11581-023-05143-3

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11581-023-05143-3

Keywords

Navigation