The need for co-product allocation in the life cycle assessment of agricultural systems—is “biophysical” allocation progress?
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Several new “biophysical” co-product allocation methodologies have been developed for LCA studies of agricultural systems based on proposed physical or causal relationships between inputs and outputs (i.e. co-products). These methodologies are thus meant to be preferable to established allocation methodologies such as economic allocation under the ISO 14044 standard. The aim here was to examine whether these methodologies really represent underlying physical relationships between the material and energy flows and the co-products in such systems, and hence are of value.
Two key components of agricultural LCAs which involve co-product allocation were used to provide examples of the methodological challenges which arise from adopting biophysical allocation in agricultural LCA: (1) the crop production chain and (2) the multiple co-products produced by animals. The actual “causal” relationships in these two systems were illustrated, the energy flows within them detailed, and the existing biophysical allocation methods, as found in literature, were critically evaluated in the context of such relationships.
Results and discussion
The premise of many biophysical allocation methodologies has been to define relationships which describe how the energy input to agricultural systems is partitioned between co-products. However, we described why none of the functional outputs from animal or crop production can be considered independently from the rest on the basis of the inputs to the system. Using the example of manure in livestock systems, we also showed why biophysical allocation methodologies are still sensitive to whether a system output has economic value or not. This sensitivity is a longstanding criticism of economic allocation which is not resolved by adopting a biophysical approach.
The biophysical allocation methodologies for various aspects of agricultural systems proposed to date have not adequately explained how the physical parameters chosen in each case represent causal physical mechanisms in these systems. Allocation methodologies which are based on shared (but not causal) physical properties between co-products are not preferable to allocation based on non-physical properties within the ISO hierarchy on allocation methodologies and should not be presented as such.
KeywordsAgricultural systems Agricultural LCA Allocation methodology Biophysical allocation Co-product allocation Livestock LCA
Co-product allocation is defined in the ISO series of international standards on LCA as “partitioning the input or output flows of a process or a product system between the product system under study and one or more other product systems” (International Organisation for Standardisation 2006a; International Organisation for Standardisation 2006b). Originating from practices in economics and other management sciences, co-product allocation is a key concept within life cycle assessment (LCA) (Frischknecht 2000; Suh et al. 2010) and is one of the most discussed methodological issues in the field (Heijungs and Frischknecht 1998; Finnveden et al. 2009; Guinée et al. 2011; Hanes et al. 2015). Recently, there has been a considerable effort by researchers and industry-funded committees (such as the FAO Livestock Environmental Assessment and Performance (LEAP) Partnership) to establish the most appropriate allocation methodology for LCA studies of livestock production (International Dairy Federation 2010; FAO 2014a; FAO 2014b; FAO 2014c). This has been part of wider efforts to unify methodologies adopted by those developing LCA models of agricultural and in particular livestock systems to ensure they are comparable in their approach since it is obvious that the use of different allocation rules in LCA studies comparing different aspects of agricultural systems can lead to different conclusions (Nguyen et al. 2011; Eady et al. 2012; Brankatschk and Finkbeiner 2014).
The allocation of environmental impacts to co-products based on their economic value is the most commonly used allocation method in agricultural LCA studies, particularly for crop production and the livestock feed supply chain (Ardente and Cellura 2012; Brankatschk and Finkbeiner 2014; Van Der Werf and Nguyen 2015). However, several new allocation methodologies have been proposed for LCA studies of agricultural systems based on physical relationships between co-products. These methodologies are often referred to as “biophysical” allocation (International Dairy Federation 2010; Eady et al. 2012; Thoma et al. 2013; Gac et al. 2014; Van Der Werf and Nguyen 2015; Wiedemann et al. 2015). Draft guidelines on carbon footprinting in livestock systems issued by the FAO have also recommended that biophysical allocation should be adopted for models of the on-farm stages of livestock production (FAO 2014a; FAO 2014c), although currently not in the feed supply chain (FAO 2014b). These developments have followed from the ISO standard of requirements and guidelines for LCA, which state that co-product allocation based on underlying physical relationships between the material flows of a system and its products or functions is preferable to allocation based on other relationships, such as economic value (International Organisation for Standardisation 2006b).
The methodological trend towards biophysical allocation in agricultural LCA raises obvious and wider questions: what can be considered an underlying physical relationship between material flows and productive outputs in LCA? Are such relationships easily related to the outputs of agricultural systems which are useful from a human perspective? Ultimately, is biophysical allocation an appropriate approach for LCA of agricultural systems? The aims of this paper were to (1) examine whether researchers have been able to identify underlying physical relationships between the material and energy flows of agricultural systems and their products and (2) assess whether the trend towards biophysical allocation in agricultural LCA is feasible from a methodological perspective. Two key components of agricultural systems which involve co-product allocation were used to provide examples of current methodological practices and issues namely (1) the crop production chain and (2) the multiple co-products produced by livestock.
2 Co-product allocation and its use in agricultural LCA
22.214.171.124 Allocation procedureThe study shall identify the processes shared with other product systems and deal with them according to the stepwise procedure presented below.a) Step 1: Wherever possible, allocation should be avoided by1) dividing the unit process to be allocated into two or more sub-processes and collecting the input and output data related to these sub-processes, or2) expanding the product system to include the additional functions related to the co-products, taking into account the requirements of 126.96.36.199.b) Step 2: Where allocation cannot be avoided, the inputs and outputs of the system should be partitioned between its different products or functions in a way that reflects the underlying physical relationships between them; i.e. they should reflect the way in which the inputs and outputs are changed by quantitative changes in the products or functions delivered by the system.c) Step 3: Where physical relationship alone cannot be established or used as the basis for allocation, the inputs should be allocated between the products and functions in a way that reflects other relationships between them. For example, input and output data might be allocated between co-products in proportion to the economic value of the products. (International Organisation for Standardisation 2006b).
The ISO standard suggests that co-product allocation is to be avoided wherever possible in LCA decision making. However, the adoption of either system separation or system expansion throughout entire LCA models can require large amounts of extra data to model either additional sub-processes or marginal systems (Parker 2008; Curran 2015), as most processes modelled in LCA are multi-output (Frischknecht 1994). Aside from the practical issue of obtaining extensive datasets, these large complex models also run the risk of being less transparent and using inaccurate assumptions (Ekvall 1999; Curran 2007). While system expansion is generally associated with consequential LCA modelling, it is also utilised in many attributional models (Finnveden et al. 2009). For example, many attributional livestock LCAs have used system expansion to account for nutrients in manure replacing the need for inorganic fertilizers when spread on fields for crop production (Williams et al. 2006; Reckmann 2013; Cherubini et al. 2015). There are, however, wider concerns as to whether implementing system expansion throughout LCA models to avoid co-product allocation is feasible or desirable (Finnveden et al. 2009). In theory, multi-functional processes could be added to LCA studies ad infinitum in order to fully implement this methodology for every aspect of an LCA (Lundie et al. 2007). Unlike the example of manure replacing inorganic fertilizer, there are many areas of LCA models of livestock systems where such “what if” exercises are purely speculative. For example, when utilising co-products such as corn or wheat dried distillers grains with solubles from bioethanol production in animal feed, there are a multitude of pathways for such material to be used if not included in the diets for the particular livestock system modelled. Expanding the model with a what if scenario to predict the replacement pathway for a particular ingredient when this cannot be predicted with any confidence means that the modelling exercise strays further away from using known facts (Heijungs and Guinée 2007). With this in mind, it is not possible or desirable to use system expansion as a general rule to eliminate allocation problems throughout LCA models of agricultural systems.
In cases where co-product allocation is necessary, step 2 of the hierarchy advises that inputs and outputs to a system are partitioned in a way that reflects the underlying (or causal) relationships beneath them (Azapagica and Clift 1999a; Ekvall and Finnveden 2001). This recommendation of the ISO standard is a significant reason why many of the new biophysical methodologies for allocation discussed below have been proposed as preferable to allocation based on the economic value of co-products. In this sense, the hierarchy followed the recommendations of a number of papers on the subject which used industrial processes (Azapagica and Clift 1994; Clift et al. 1996) and was the outcome of recommendations made by the working groups of bodies, such as the Society of Environmental Toxicology And Chemistry (SETAC) (SETAC 1994). Similar recommendations regarding a hierarchy for allocation methodologies in agricultural LCA can be found in reports from an EU working group on methodology harmonisation (Audsley et al. 1997).
3 Allocation using underlying physical relationships in an industrial setting
Many of the conventional guidelines and practices within the field of LCA should be viewed in the context of its early history during which it was mainly used as a tool to measure energy use and resource consumption from industrial processes (European Environment Agency 1999). Large industrial production sites typically have large amounts of instrumentation and data on the exact inputs and outputs from production processes. The causal mechanisms behind these production processes are in many cases well known and can be defined by process engineers. Example 1, originally presented by Azapagica and Clift (1999a), briefly describes an allocation methodology based on causal physical relationships approach being applied to a mineral processing facility producing five boron co-products using linear programming to model system behaviour.
3.1 Example 1—allocation in the boron co-product system (Azapagica and Clift 1999a)
Azapagica and Clift used linear programming (LP) to model physical relationships in the boron system so that infinitesimal variations in the functional outputs were modelled to determine “marginal allocation coefficients”. The relationships which described the system behaviour were modelled using constraints in the LP algorithms. Upon providing a solution, the LP model also showed marginal values indicating the contribution of each constraint to the total burdens. Where a constraint limited the behaviour of the system, it had a marginal value greater than 0; non-active constraints had marginal values of 0 and were thus modelled as not contributing to the burdens resulting from the system. In this case, the authors assigned environmental impacts to constraints related to co-product outputs which are considered to be active and thus contributing to the environmental burdens. Any limits imposed by aspects of the production process were ignored. The marginal approach allowed the model to allocate the environmental impacts on the basis of the expected increase in emissions or resource input required to produce additional yield of each co-product. In this system, most of the CO2 emissions were allocated between AB and ABA as increasing production of either of these co-products requires large energy inputs to a furnace as well as further production of 5 Mol and BA, respectively. Further analysis by the authors using alternative co-product allocation methodologies showed that co-product allocation on the basis of mass flow produced the same results as those from marginal allocation using the LP model. As such, the authors were able to show that allocation using this simple physical property was appropriate to represent the causal mechanisms at work in the production system. However, they were only able to select the appropriate property using a holistic model of system behaviour, rather than selecting arbitrarily.
4 Biophysical allocation in agricultural LCA
While “causal physical relationships” between the material inputs and the outputs in LCA have been modelled in industrial processes, the question is whether such an approach can be easily related in the biological systems, which underpin agricultural production. At the organism level, the biological systems do not function with the goal of producing the items which humans deem to be economically valuable (and consider as co-products of the system). In order to establish physical causality between functional units and environmental burdens, it must be possible to change the functional outputs of the product system independently (Azapagica and Clift 1999b; Ekvall and Finnveden 2001). In the following, the functioning and relationships of different sub-processes in both crop and animal production are demonstrated and discussed within the context of physical causalities.
Furthermore, it should be also noted that feed (as a source of energy) is not the only input that is directly involved in animal production, especially when the LCA modelling framework is considered. Growing the animal especially in indoor conditions requires a considerable amount of other energy inputs, needed for example for heating, ventilation and feeding. Such inputs may have effects on the biological processes of the animal (e.g. regulating environmental conditions through heating/ventilation can affect the animal heat production), but it is quite clear that there is no straightforward method to relate such inputs to the metabolic energy flow/partitioning within the animal.
In general, Figs. 2 and 3 demonstrate the complexity of biological systems, multiple animal- and plant-based co-products originating from the systems and the need for allocation of the environmental burdens between these co-products. Below, we present and discuss some examples of recent attempts to solve these problems through proposed biophysical allocation methodologies specifically developed to address this modelling issue in agricultural systems.
4.1 Example 2—allocation methodologies for co-products from dairy systems
where AF = allocation fraction for milk and R kg beef/kg milk where kg milk is corrected to 4 % fat and 3.3 % protein.
where AF = allocation fraction for milk and R = kg beef/kg milk where kg milk is corrected to 4 % fat and 3.3 % protein. It should be noted that, in this proposed framework, leather is not considered as a co-product.
The discrepancy between this equation and the IDF methodology arises from the empirical nature of the underlying equations and concepts being used. Similar differences are seen when applying the methodology of Dollé and Gac (2012) to French dairy systems compared to the IDF methodology, with the former allocating 73 % of impacts to milk production and the latter 82 %. Dollé and Gac (2012) consider that the animal has requirements for five functions—maintenance, activity, growth, gestation and lactation—and use a mix of system separation and allocation based on energy requirement to allocate the environmental impact of animal production between meat, milk and veal calves (Gac et al. 2014). Allocation between milk and meat in dairy systems has also been carried out on the basis of the energy and protein requirement to produce meat and milk respectively (Cederberg and Mattsson 2000; Basset-Mens et al. 2009; O’Brien et al. 2012). However, it is questionable whether “causality” is or can be demonstrated in any of these methodologies (see Fig. 2). For example, it is not possible for milk to be produced without the feed input to raise heifers into adulthood. Furthermore, any maternal growth taking place during lactation would not be possible without the energy and nutrient flow from feed to milk production (Houdijk et al. 2001; Friggens et al. 2004). Therefore, it is not possible to model causality in the system simply by modelling the flow of energy input from the feed to the various functions of the animal as these cannot be varied independently.
4.2 Example 3 manure as a “co-product” in egg production systems
Recent FAO guidelines on the environmental impact modelling in livestock systems specifically advise that manure is considered a co-product in cases where it has economic value (FAO 2014a; FAO 2014c). Here, we examine the example of allocation in an egg production system provided in the LEAP guidelines on poultry systems (FAO 2014a). In this example, the overall environmental impacts were allocated between three co-products: eggs, spent hens for slaughter and manure sold to a nearby power plant to be used as fuel. The burdens of the production system were allocated to these three product streams based on the amount of feed (or feed energy) proposed to be consumed for each stream.
where W = hen weight (kg), T = temperature (°C), ΔW = body weight change (g/day) and EM = egg mass produced (g/day). Although this equation is purely empirical and aimed to be used for predictive purposes only, the FAO guidelines (FAO 2014a) interpret its three terms to represent the energy partitioning between “maintenance”, growth and egg production respectively and suggest that these indicate the causal relationships to be used in the co-product allocation.
The biophysical allocation based on Eq. (3) considers only two co-products, meat (represented by the “hen weight”) and eggs. In order to consider the third co-product, namely manure, the guidelines (FAO 2014a) break down the maintenance term to different components based on the proposed sources of the heat produced by the animal, and one of these components is then interpreted to represent the biophysical processes behind manure production. In these guidelines, this component is called the “heat increment of maintenance feeding” and is quantified using an empirical equation originally presented by Emmans (1994). This equation is claimed to describe the “utilization of feed energy for the purpose of processing feed into useful nutrients and creating the excreta” and describes the “heat increment of maintenance feeding” as a multiple linear function of three variables, namely faecal organic matter content, urine nitrogen content and methane production. It is likely that these variables were used in the original model by Emmans (1994) in order to have some measurable quantities that can be easily applied to predict the energy use of the animals, so the original idea was not to use them as representation of any “causal” relationships between inputs and outputs. In any case, it is very difficult to see any causality in these variables.
According to the example calculations following the above principles and shown in the FAO guidelines (FAO 2014a), in a standard egg production system, the “heat increment of maintenance feeding” is found to be 9.1 % (25,276 kcal1) of the total ME fed in the diet (277,767 kcal). The ME required for growth and egg production is then calculated using the relevant parts of Eq. (3). In the example, total ME required for growth is 17,820 kcal and ME for egg production 48,231 kcal. Finally, the allocation factors were calculated according to the relative size of these three flows of ME (which oddly appears to make up only 32 % of the total ME content in the diet fed according to the numbers provided). In this example, the allocation factors of 52.8, 19.5 and 27.7 % were obtained for eggs, hens (meat) and manure, respectively.
In the FAO guidelines, it is recommended that these allocation factors are used to “assign the whole operation emissions to the three co-products” (FAO 2014a). This last statement seems to be at odds with the principles of biophysical allocation; it is hard to understand why parts of the life cycle inventory (LCI) such as direct energy use on farm should be allocated on the basis of feed energy partitioning by the birds. There would not appear to be any quantifiable biophysical relationship between these two activities (Fig. 2). Furthermore, the FAO methodology demonstrates an odd situation where LCA practitioners are allocating a proportion of the impacts from feed based on the “energy required to produce” manure. However, the report acknowledges that “physiologically speaking … the purpose is to break down the feed ingredients so that they can be absorbed and used by the animal”. An example calculation where a farmer is selling poultry manure for the use as fuel to generate heat or electricity allocates 27.7 % of the burdens of the whole poultry production chain to the manure as a co-product (FAO 2014a). Where manure is not considered to have any economic value, 0 % of any environmental impacts associated with poultry production would be allocated to manure, despite the fact that the flow of physical inputs and outputs to and from the bird remains unchanged. In general, the case of manure as a co-product in animal production systems presented here highlights some major issues for utilising biophysical allocation methodologies in agricultural production systems.
4.3 Example 4—“The construction cost of plants”
where Cc = the total cost to produce 1 g of plant biomass (g glucose/g dry weight)
Com = the carbon content of the biomass (g/g dry matter)
M = the mineral content of the biomass (g/g dry matter)
Norg = the organic N content of the biomass (g/g dry matter)
Environmental impacts from the production of crops in the field are then allocated according to the construction costs of the material contained in the outputs from crop processing, such as vegetable oils and protein meals (Van Der Werf and Nguyen 2015).
However, the examples given in the paper ignore large sections of the plant which are not classed as co-products; all other plant materials except the bean, seed or grain are ignored in the methodology (Fig. 3). These appear not to be considered in the methodology on the grounds that they are not economically valuable although this is not explicitly stated. Straw is not mentioned in the presentation of the methodology, but one would have to expect that this methodology would be extremely sensitive to whether straw was considered a co-product of production in the field. If so, a large proportion of the impacts resulting from crop production would be allocated to straw, the construction of which would require a high input of solar energy.
In theory, the approach presented above can be seen to describe the physical energy flow in the crops, i.e. certain amount of absorbed solar radiation is needed to produce a certain amount of glucose, which is subsequently transformed to other compounds such as carbohydrates, lipids and proteins, and in the case of the protein (or organic nitrogen, as expressed in Eq. (4)), a correction is made to represent the higher construction cost of this compound. However, it is not clear how considering only the solar energy input to plant growth can be interpreted to represent all causal input/output relations in crop production. The methodology does not model any interaction with the nutrients (or inputs as fertilizers) available from the soil or the availability of water (and potential irrigation input), both of which are potential limiting factors on crop yields (Gregory et al. 1997). Therefore, a model which could account for these inputs would need to be used in order to develop an allocation methodology which would describe the causal relationship between the actual inputs and outputs of crop production. By definition, any causal methodology would have to consider how changes in these inputs would affect the composition of the whole plant and establish how this would alter the chemical composition of grains, beans or other products. Whether such a model, with a sufficient consistency to be generally used in a variety of LCA studies for crop production, could be ever constructed remains an open question.
5 Discussion and conclusions
There has been an obvious need to develop a consistent co-product allocation method to account for the environmental impact of agricultural products. As discussed above, several biophysical allocation methodologies have been proposed by LCA practitioners. To meet their own objectives, biophysical allocation methodologies must be based on causal relationships within the system established, and in practise, this can be often quantified only through mathematical modelling.
In this paper, we have examined whether researchers have been able to identify underlying physical relationships between the material and energy flows in agricultural systems and their products. The biophysical allocation methodologies detailed above have not adequately explained how the physical parameters chosen in each case represent causal physical mechanisms in these systems. The premise of many recent attempts at biophysical allocation methodologies in agricultural LCA has been to define relationships which describe how inputs to agricultural systems (usually in terms of energy) are partitioned between co-products. However, such models do not necessarily reflect the system behaviour in a mechanistic way. The methodologies discussed above for plant and animal production systems do not deal with causality in the same way as LCA models of industrial processes such as that for the boron production facility in example 1. In addition, the interconnectivity between co-products where one cannot exist without the other is often ignored. Allocation based on either physical causation or an arbitrary choice can be based on a physical parameter. Although the former option can be seen preferable as it is recommended by the ISO standards, it comes with a burden to prove how causation within the system has been modelled (Finnveden et al. 2009).
It can be argued that allocation methodologies which use arbitrary physical properties (without modelling causality) of co-products are less desirable than those using non-physical causal relationships, such as economic value (Ekvall and Finnveden 2001). However, following the argument of Ayer et al. (2007) that “economic allocation was not appropriate for LCA of seafood production, as it did not reflect the biophysical flow of materials and energy between the inputs and outputs of the production system”, many researchers have favoured allocation based on physical properties within the field of agricultural LCA (Van Der Werf and Nguyen 2015). Despite attempts to achieve these methodological requirements, it appears that common physical properties which simply reflect a functional output of co-products have commonly been used and described as biophysical allocation without justification of how they reflect causal relationships within the system modelled, as demonstrated in the examples above.
Outputs from a production process are typically defined as co-products rather than residual or waste if they have economic value (directly or indirectly). This leads to a bizarre situation where LCA practitioners justify the use of allocation methodologies based on physical properties or relationships as preferable to economic allocation on the basis that they are more “scientific”, while still applying economic criteria to determine whether a mass flow is classed as a co-product. Whole sections of the mass balance in a model of an agricultural system are included in or excluded from biophysical allocation systems on the basis of economic value. We see this paradox clearly in example 3 where on the basis of having economic value or not, manure from laying hens can be allocated either 27.7 or 0 % of the impacts of the system. In this sense, the biophysical allocation methodologies for agricultural systems to date do not resolve the problem of mixing socioeconomic causality with physical causality, which has been identified as a significant criticism of allocation based on economic value (Pelletier and Tyedmers 2011). In order to resolve this, allocation methodologies based only on physical relationships in a biological system must adopt a different definition for co-products based on physical properties.
Despite its well-documented disadvantages, a major advantage of economic allocation (which in fact can be considered to be based on non-physical causal relationships) is the ability to apply it with methodological consistency across models of complex systems (Eady et al. 2012). As co-products are still defined as such based on their economic value, alternative allocation methodologies may include or exclude outputs from an agricultural system which are identical in the physical sense. Due to the complex nature of the mechanisms which underpin agricultural systems and high levels of interconnectivity between their outputs, it is unlikely that modellers will be able to consistently apply the principles of “underlying physical relationships” in allocation across agricultural LCA models. Researchers should acknowledge that in many cases the choice of allocation methodology is essentially arbitrary and present this openly in cases where systems are too complex to model causal mechanisms adequately.
Some errors appear to be present in these calculations in the FAO report. The numbers provided in the report are ME for egg production = 48,083 kcal, ME for growth = 17,778 kcal and heat increment of maintenance feeding = 16,944 kcal. However, based on the information provided in that text we calculate, the numbers should be as above
This work was conducted as part of the PhD thesis of Stephen G. Mackenzie, which was part-funded by Trouw Nutrition.
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