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Flammability and performance studies of eco-friendly ternary refrigerant mixtures used in vapour compression systems

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Abstract

The present article analyses the refrigerant safety parameters flammability, global warming potential (GWP) and coefficient of performance (COP) for twenty-seven combinations that contain two flammable and one non-flammable (dilutant) component. The flammability of the flammable refrigerants R290, R600, R600a, R152a and R161 were investigated with different dilutants such as R245fa, R13I1 and R134a. To determine the minimum inerting concentration (which decides the flammable zone), two methods were used: thermal balance method (TBM) and the modified thermal balanced method (MTBM). The MICs estimated with both the methods are compared against the 50 experimental data points available in the literature (for different ternary mixtures). It was found that for all the ternary mixtures, majority of the MIC values estimated with MTBM are within ± 8% while with TBM are within ± 30%. Fifty-five ternary mixture compositions were identified (from the proposed twenty-seven mixture combinations) using the MICs predicted by MTBM. The COPs of the identified mixtures M1–M6, M8–M12, M14–M24, M26–M30, M34–M39 and M53–M54 are estimated to be less than 10% of the COP of R134a (at the same operating conditions). It is also estimated that the corresponding GWP value of the mixtures (M1 to M6, M8 to M12, M14 to M24, M26 to M30, M34 to M39, M53 and M54) are reduced by 91 to 99% when compared to R134a (GWP = 1300).

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Data availability

The datasets used and/or analysed during the current study are available from the corresponding author on reasonable request.

Abbreviations

A & B :

Constants and depends on refrigerant and dilutant combinations

CAFT:

Critical adiabatic flame temperature (K)

CFC:

Chlorofluorocarbon

CFL:

Critical flammability line

COP:

Coefficient of performance

\({C}_{O}\) :

The oxygen coefficient in a reaction

GWP:

Global warming potential

HCFC:

Hydrochlorofluorocarbon

HCs:

Hydrocarbons

H :

Enthalpy (kJ/kg)

H o :

Heating potential of oxygen based on air

H AFT :

Enthalpy at adiabatic flame temperature (kJ/kg)

H f :

Heating potential of refrigerant

H f 1 :

Heating potential of first refrigerant

H f 2 :

Heating potential of second refrigerant

HFCs:

Hydrofluorocarbons

H F,M :

Heating potential of refrigerant mixture

LFL:

Lower flammability limit (%)

MIC:

Minimum inerting concentration

MTBM:

Modified thermal balance method

ODP:

Ozone depleting potential

P c :

Condenser pressure (bar)

P e :

Evaporator pressure (bar)

\({Q}_{d}\) :

Quenching potential of diluents

Q f :

Quenching potential of refrigerant

Q f 1 :

Quenching potential of first refrigerant

Q f 2 :

Quenching potential of second refrigerant

Q F,M :

Quenching potential of refrigerant mixture

R290:

Propane

R600a:

Isobutane

R600:

N-Butane

R134a:

1,1,1,2-Tetrafluoroethane

R13I1:

Trifluoroiodomethane

R125:

Pentafluoroethane

R152a:

1,1-Difluoroethane

R161:

Fluoroethane

R227ea:

Heptafluoropropane

R245fa:

Pentafluoropropane

SVRE:

Specific volume refrigeration effect (kJ/m3)

TBM:

Thermal balanced method

UFL:

Upper flammability limit (%)

W :

Compressor work input (kJ/kg)

X D :

Concentration of dilutant (%)

X L :

Lower flammability limit of refrigerant

X U :

Upper flammability limit of refrigerant

X L,M :

Lower flammability limit of mixture (volume ratio) (% or dimensionless)

X U,M :

Upper flammability limit of mixture (volume ratio) (% or dimensionless)

Y 1 :

Concentration of first refrigerant

Y 2 :

Concentration of second refrigerant

\(\varnothing\) :

Inhibition coefficient

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Authors

Contributions

Nagarjuna Kumma handled methodology, writing and data collection. Dr Satya Sai Harish Kruthiventi was responsible for conceptualization, reviewing and final editing of the manuscript. The final manuscript was read and approved by all of the authors.

Corresponding author

Correspondence to Satya Sai Harish Kruthiventi.

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Competing interests

The authors declare no competing interests.

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Responsible Editor: Philippe Garrigues.

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Kumma, N., Kruthiventi, S.S.H. Flammability and performance studies of eco-friendly ternary refrigerant mixtures used in vapour compression systems. Environ Sci Pollut Res 29, 49908–49924 (2022). https://doi.org/10.1007/s11356-022-19363-z

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  • DOI: https://doi.org/10.1007/s11356-022-19363-z

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