Skip to main content
Log in

Immobilization of heavy metals in electroplating sludge by biochar and iron sulfide

  • Research Article
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

Electroplating sludge (ES) containing large quantities of heavy metals is regarded as a hazardous waste in China. This paper introduced a simple method of treating ES using environmentally friendly fixatives biochar (BC) and iron sulfide (FeS), respectively. After 3 days of treatment with FeS at a FeS-to-ES mass ratio of 1:5, the toxicity characteristic leaching procedure (TCLP)-based leachability of total Cr (TCr), Cu(II), Ni(II), Pb(II), and Zn(II) was decreased by 59.6, 100, 63.8, 73.5, and 90.5 %, respectively. After 5 days of treatment with BC at a BC-to-ES mass ratio of 1:2, the TCLP-based leachability was declined by 35.1, 30.6, 22.3, 23.1, and 22.4 %, respectively. Pseudo first-order kinetic model adequately simulated the sorption kinetic data. Structure and morphology analysis showed that adsorption, electrostatic attraction, surface complexation, and chemical precipitation were dominant mechanisms for heavy metals immobilization by BC, and that chemical precipitation (formation of metal sulfide and hydroxide precipitates), iron exchange (formation of CuFeS2), and surface complexation were mainly responsible for heavy metals removal by FeS. Economic costs of BC and FeS were 500 and 768 CNY/t, lower than that of Na2S (940 CNY/t). The results suggest that BC and FeS are effective, economic, and environmentally friendly fixatives for immobilization of heavy metals in ES before landfill disposal.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  • Abdelghany AM, Mekhail MS, Abdelrazek EM, Aboud MM (2015) Combined DFT/FTIR structural studies of monodispersed PVP/gold and silver nano particles. J Alloys Compd 646:326–332

    Article  CAS  Google Scholar 

  • Agrafioti E, Kalderis D, Diamadopoulos E (2014) Arsenic and chromium removal from water using biochars derived from rice husk, organic solid wastes and sewage sludge. J Environ Manage 133:309–314

    Article  CAS  Google Scholar 

  • Ahmad M, Rajapaksha AU, Lim JE, Zhang M, Bolan N, Mohan D, Vithanage M, Lee SS, Ok YS (2014) Biochar as a sorbent for contaminant management in soil and water: a review. Chemosphere 99:19–33

    Article  CAS  Google Scholar 

  • Almaroai YA, Usman ARA, Ahmad M, Moon DH, Cho JS, Joo YK, Jeon C, Lee SS, Ok YS (2014) Effects of biochar, cow bone, and eggshell on Pb availability to maize in contaminated soil irrigated with saline water. Environ Earth Sci 71:1289–1296

    Article  CAS  Google Scholar 

  • Asavapisit S, Chotklang D (2004) Solidification of electroplating sludge using alkali-activated pulverized fuel ash as cementitious binder. Cem Concr Res 34:349–353

    Article  CAS  Google Scholar 

  • Asavapisit S, Naksrichum S, Hamwajanawong N (2005) Strength, leachability and microstructure characteristics of cement-based solidified plating sludge. Cem Concr Res 35:1042–1049

    Article  CAS  Google Scholar 

  • Ashworth DJ, Alloway BJ (2008) Influence of dissolved organic matter on the solubility of heavy metals in sewage-sludge-amended soils. Commun Soil Sci Plan 39:538–550

    Article  CAS  Google Scholar 

  • Bacik DB, Zhang M, Zhao D, Roberts CB, Seehra MS, Singh V, Shah N (2012) Synthesis and characterization of supported polysugar-stabilized palladium nanoparticle catalysts for enhanced hydrodechlorination of trichloroethylene. Nanotechnology 23:294004

    Article  Google Scholar 

  • Bednarik V, Vondruska M, Koutny M (2005) Stabilization/solidification of galvanic sludges by asphalt emulsions. J Hazard Mater 122:139–145

    Article  CAS  Google Scholar 

  • Boehm HP (1994) Some aspects of the surface chemistry of carbon blacks and other carbons. Carbon 32:759–769

    Article  CAS  Google Scholar 

  • Briggs D, Seah MP (1993) Practical surface analysis. John Willey Sons, USA

    Google Scholar 

  • Brion D (1980) Etude par spectroscopie de photoelectrons de la degradation superficielle de FeS2, CuFeS2, ZnS et PbS a l’air et dans l’eau. Appl Surf Sci 5:133–152

    Article  CAS  Google Scholar 

  • Chang Q (2006) Research on the Disposal of heavy metal waste water in electroplating by FeS. Dissertation, Xi’an University of Science and Technology (in Chinese)

  • Chen Z, Xiao X, Chen B, Zhu L (2015) Quantification of chemical states, dissociation constants and contents of oxygen-containing groups on the surface of biochars produced at different temperatures. Environ Sci Technol 49:309–317

    Article  CAS  Google Scholar 

  • Chiodo V, Zafarana G, Maisano S, Freni S, Urbani F (2016) Pyrolysis of different biomass: direct comparison among Posidonia Oceanica, Lacustrine Alga and White-Pine. Fuel 164:220–227

    Article  CAS  Google Scholar 

  • Choppala G, Bolan N, Kunhikrishnan A, Skinner W, Seshadri B (2015) Concomitant reduction and immobilization of chromium in relation to its bioavailability in soils. Environ Sci Pollut Res Int 22:8969–8978

    Article  CAS  Google Scholar 

  • Conti DL, Ceretta CA, Ferreira PAA, Lourenzi CR, Girotto E, Lorensini F, Tiecher TL, Marchezan C, Anchieta MG, Brunetto G (2016) Soil solution concentrations and chemical species of copper and zinc in a soil with a history of pig slurry application and plant cultivation. Agric Ecosyst Environ 216:374–386

    Article  Google Scholar 

  • Devi P, Saroha AK (2014) Synthesis of the magnetic biochar composites for use as an adsorbent for the removal of pentachlorophenol from the effluent. Bioresour Technol 169:525–531

    Article  CAS  Google Scholar 

  • Droulas J, Jugnet Y, Duc T (1991) “In Situ” XPS investigation of polymers metallized by evaporation. Le Vide, les Couches Minces 258:39–41

    Google Scholar 

  • Egirani DE, Andrews JE, Baker AR (2014a) Arsenite removal from aqueous solution using mixed mineral systems injected with iron sulfide under sulfidic-anoxic conditions 1: reactivity and removal kinetics. J Environ Sci, Toxicol Food Technol 3:893–910

  • Egirani DE, Andrews JE, Baker AR (2014b) Arsenic removal from aqueous solution using mixed mineral systems injected with sphalerite under sulfidic-Anoxic conditions II. The role of solution composition and ageing. J Environ Sci. Toxicol Food Technol 3:881–892

  • Gomez-Eyles JL, Yupanqui C, Beckingham B, Riedel G, Gilmour C, Ghosh U (2013) Evaluation of biochars and activated carbons for in situ remediation of sediments impacted with organics, mercury, and methylmercury. Environ Sci Technol 47:13721–13729

    Article  CAS  Google Scholar 

  • Gong Y, Liu Y, Xiong Z, Zhao D (2014) Immobilization of mercury by carboxymethyl cellulose stabilized iron sulfide nanoparticles: reaction mechanisms and effects of stabilizer and water chemistry. Environ Sci Technol 48:3986–3994

    Article  CAS  Google Scholar 

  • Gong Y, Tang J, Zhao D (2016) Application of iron sulfide particles for groundwater and soil remediation: a review. Water Res 89:309–320

    Article  CAS  Google Scholar 

  • Han DS, Orillano M, Khodary A, Duan Y, Batchelor B, Abdel-Wahab A (2014) Reactive iron sulfide (FeS)-supported ultrafiltration for removal of mercury (Hg(II)) from water. Water Res 53:310–321

    Article  CAS  Google Scholar 

  • Han YS, Demond AH, Gallegos TJ, Hayes KF (2015) Dependence of particle concentration effect on pH and redox for arsenic removal by FeS-coated sand under anoxic conditions. Chemosphere 134:499–503

    Article  CAS  Google Scholar 

  • Haynes W (2011) Handbook of chemistry and physics. Chemical Rubber Company, USA

    Google Scholar 

  • Henderson AD, Demond AH (2013) Permeability of iron sulfide (FeS)-based materials for groundwater remediation. Water Res 47:1267–1276

    Article  CAS  Google Scholar 

  • Ho YS, McKay G (1999) Pseudo-second order model for sorption processes. Process Biochem 34:451–465

    Article  CAS  Google Scholar 

  • Hu X, Ding Z, Zimmerman AR, Wang S, Gao B (2015) Batch and column sorption of arsenic onto iron-impregnated biochar synthesized through hydrolysis. Water Res 68:206–226

    Article  CAS  Google Scholar 

  • Huang R, Huang KL, Lin ZY, Wang JW, Lin C, Kuo YM (2013) Recovery of valuable metals from electroplating sludge with reducing additives via vitrification. J Environ Manage 129:586–592

    Article  CAS  Google Scholar 

  • Inyang M, Gao B, Zimmerman A, Zhang M, Chen H (2014) Synthesis, characterization, and dye sorption ability of carbon nanotube–biochar nanocomposites. Chem Eng J 236:39–46

    Article  CAS  Google Scholar 

  • Jeong HY, Kim H, Hayes KF (2007) Reductive dechlorination pathways of tetrachloroethylene and trichloroethylene and subsequent transformation of their dechlorination products by mackinawite (FeS) in the presence of metals. Environ Sci Technol 41:7736–7743

    Article  CAS  Google Scholar 

  • Kim HS, Kim KR, Ok YS, Lee YK, Kluge B, Wessolek G, Kim WI, Kim KH (2015) Examination of three different organic waste biochars as soil amendment for metal-contaminated agricultural soils. Water Air Soil Poll 226:1–11

    Google Scholar 

  • Kuchar D, Fukuta T, Onyango MS, Matsuda H (2006) Sulfidation of zinc plating sludge with Na2S for zinc resource recovery. J Hazard Mater 137:185–191

    Article  CAS  Google Scholar 

  • Kuchar D, Fukuta T, Onyango MS, Matsuda H (2007) Sulfidation treatment of molten incineration fly ashes with Na2S for zinc, lead and copper resource recovery. Chemosphere 67:1518–1525

    Article  CAS  Google Scholar 

  • Kumar SV, Huang NM, Lim HN, Zainy M, Harrison I, Chia CH (2013) Preparation of highly water dispersible functional graphene/silver nanocomposite for the detection of melamine. Sens Actuators B: Chem 181:885–893

    Article  CAS  Google Scholar 

  • Li C, Xie F, Ma Y, Cai T, Li H, Huang Z, Yuan G (2010a) Multiple heavy metals extraction and recovery from hazardous electroplating sludge waste via ultrasonically enhanced two-stage acid leaching. J Hazard Mater 178:823–833

  • Li MG, Sun CJ, Gau SH, Chuang CJ (2010b) Effects of wet ball milling on lead stabilization and particle size variation in municipal solid waste incinerator fly ash. J Hazard Mater 174:586–591

  • Liang Y (2012) Study on Novel Sulfidation Technologies in Managing Zn and Pb Smelting Waste. Dissertation, Zhongnan University (in Chinese)

  • Liu J, Valsaraj KT, Devai I, DeLaune RD (2008) Immobilization of aqueous Hg(II) by mackinawite (FeS). J Hazard Mater 157:432–440

    Article  CAS  Google Scholar 

  • Lu AH, Zhong SJ, Chen J, Shi JX, Tang JL, Lu XY (2006) Removal of Cr(VI) and Cr(lll) from aqueous solutions and industrial wastewaters by natural clino-pyrrhotite. Environ Sci Technol 40:3064–3069

    Article  CAS  Google Scholar 

  • Lyu H-H, Gong Y-Y, Tang J-C, Huang Y, Gao K (2015) Advances in preparation and application of biochar and its composites. J Agr Environ Sci 34:1429–1440 (in Chinese)

    Google Scholar 

  • Mallampati SR, Mitoma Y, Okuda T, Sakita S, Kakeda M (2012) Enhanced heavy metal immobilization in soil by grinding with addition of nanometallic Ca/CaO dispersion mixture. Chemosphere 89:717–723

    Article  CAS  Google Scholar 

  • MEPPRC MoEPoPsRoC (2008) Standard for Pollution Control on the Landfill Site for the Municipal Soild Waste. PRC: 2008 (in Chinese)

  • Pileckaite J, Valanciene V, Minikauskas A, Denafas G (2015) Chromium containing sludge from metal surface treatment processes: stabilization in a ceramic body. Chemija 26:84–92

    CAS  Google Scholar 

  • Prabhu SV, Baskar R (2015a) Detoxification of electroplating sludge by bioleaching: process and kinetic aspects. Pol J Environ Stud 24:1249–1257

  • Prabhu SV, Baskar R (2015b) Kinetics of heavy metal biosolubilization from electroplating sludge: effects of sulfur concentration. J Korean Soc Appl Bi 58:185–194

  • Puga AP, Abreu CA, Melo LC, Beesley L (2015) Biochar application to a contaminated soil reduces the availability and plant uptake of zinc, lead and cadmium. J Environ Manage 159:86–93

    Article  CAS  Google Scholar 

  • Shi H-L, Zhou Q-X (2014) Research progresses in the effect of biochar on soil-environmental behaviors of pollutants. Chin J Ecol 33:486–494 (in Chinese)

    CAS  Google Scholar 

  • Shi Y, Zhang TP, Li MG, Nan Y, Cao LM (2008) Bio-leaching of heavy metals from electroplating sludge by Thiobacillus. Ecol Environ 17:1787–1791

    Google Scholar 

  • Sun K, Tang J, Gong Y, Zhang H (2015) Characterization of potassium hydroxide (KOH) modified hydrochars from different feedstocks for enhanced removal of heavy metals from water. Environ Sci Pollut Res Int 22:16640–16651

    Article  CAS  Google Scholar 

  • Tandon RK, Payling R, Chenhall BE, Crisp PT, Ellis J, Baker RS (1985) Application of X-ray photoelectron spectroscopy to the analysis of stainless-steel welding aerosols. Appl Surf Sci 20:527–537

    Article  CAS  Google Scholar 

  • Tang J, Zhu W, Kookana R, Katayama A (2013) Characteristics of biochar and its application in remediation of contaminated soil. J Biosci Bioeng 116:653–659

    Article  CAS  Google Scholar 

  • Tang J, Lv H, Gong Y, Huang Y (2015) Preparation and characterization of a novel graphene/biochar composite for aqueous phenanthrene and mercury removal. Bioresour Technol 196:355–363

    Article  CAS  Google Scholar 

  • Tran VS, Ngo HH, Guo W, Zhang J, Liang S, Ton-That C, Zhang X (2015) Typical low cost biosorbents for adsorptive removal of specific organic pollutants from water. Bioresour Technol 182:353–363

    Article  CAS  Google Scholar 

  • Uchimiya M, Klasson KT, Wartelle LH, Lima IM (2011a) Influence of soil properties on heavy metal sequestration by biochar amendment: 1. Copper sorption isotherms and the release of cations chemosphere 82:1431–1437

  • Uchimiya M, Wartelle LH, Klasson KT, Fortier CA, Lima IM (2011b) Influence of pyrolysis temperature on biochar property and function as a heavy metal sorbent in soil. J Agric Food Chem 59:2501–2510

  • USEPA (1982) Guide to the Disposal of Chemically Stabilized and Solidified Waste, SW-872. Office of Water and Waste Management, Washington

    Google Scholar 

  • Wagner CD (1978) X-ray photoelectron spectroscopy with x-ray photons of higher energy. J Vac Sci Technol 15:518–523

    Article  CAS  Google Scholar 

  • Wang H, Gao B, Wang S, Fang J, Xue Y, Yang K (2015) Removal of Pb(II), Cu(II), and Cd(II) from aqueous solutions by biochar derived from KMnO treated hickory wood. Bioresour Technol 197:356–362

    Article  CAS  Google Scholar 

  • Wu L-S, Zeng D-M, Mo X-R, Lyu H-H, Su C-C, Kong D-C (2015) Immobilization impact of different fixatives on heavy metals contaminated soil. Environ Sci 36:309–313 (in Chinese)

    Google Scholar 

  • Yan J, Han L, Gao W, Xue S, Chen M (2014) Biochar supported nanoscale zerovalent iron composite used as persulfate activator for removing trichloroethylene. Bioresour Technol 175C:269–274

    Google Scholar 

  • Yang Y, Chen S, Li S, Chen M, Chen H, Liu B (2014) Bioleaching waste printed circuit boards by Acidithiobacillus ferrooxidans and its kinetics aspect. J Biotechnol 173:24–30

    Article  CAS  Google Scholar 

  • Yen M-Y, Teng C-C, Hsiao M-C, Liu P-I, Chuang W-P, Ma C-CM, Hsieh C-K, Tsai M-C, Tsai C-H (2011) Platinum nanoparticles/graphene composite catalyst as a novel composite counter electrode for high performance dye-sensitized solar cells. J Mater Chem 21:12880

    Article  CAS  Google Scholar 

  • Zhang M, Wang Y, Zhao D, Pan G (2010) Immobilization of arsenic in soils by stabilized nanoscale zero-valent iron, iron sulfide (FeS), and magnetite (Fe3O4) particles. Chin Sci Bull 55:365–372

    Article  CAS  Google Scholar 

  • Zhang M, Gao B, Yao Y, Xue Y, Inyang M (2012) Synthesis, characterization, and environmental implications of graphene-coated biochar. Sci Total Environ 435–436:567–572

    Article  Google Scholar 

  • Zhang X, Yang Y, Guo S, Hu F, Liu L (2015) Mesoporous Ni0.85Se nanospheres grown in situ on graphene with high performance in dye-sensitized solar cells. ACS Appl Mater Interfaces 7:8457–8464

    Article  CAS  Google Scholar 

Download references

Acknowledgments

The research was supported by National Natural Science Foundation of China (41503085, 31270544), a 863 Major Program (2013AA06A205), Scientific Research Foundation for Returned Overseas Chinese Scholars, Ministry of Education of China ([2015]1098), and Tianjin Research Program of Application Foundation and Advanced Technology (15JCYBJC53800).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Yanyan Gong or Jingcshun Tang.

Additional information

Responsible editor: Angeles Blanco

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Lyu, H., Gong, Y., Tang, J. et al. Immobilization of heavy metals in electroplating sludge by biochar and iron sulfide. Environ Sci Pollut Res 23, 14472–14488 (2016). https://doi.org/10.1007/s11356-016-6621-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-016-6621-5

Keywords

Navigation