Feasibility of Locating Leakages in Sewage Pressure Pipes Using the Distributed Temperature Sensing Technology
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The cost effective maintenance of underwater pressure pipes for sewage disposal in Austria requires the detection and localization of leakages. Extrusion of wastewater in lakes can heavily influence the water and bathing quality of surrounding waters. The Distributed Temperature Sensing (DTS) technology is a widely used technique for oil and gas pipeline leakage detection. While in pipeline leakage detection, fiber optic cables are installed permanently at the outside or within the protective sheathing of the pipe; this paper aims at testing the feasibility of detecting leakages with temporary introduced fiber optic cable inside the pipe. The detection and localization were tested in a laboratory experiment. The intrusion of water from leakages into the pipe, producing a local temperature drop, served as indicator for leakages. Measurements were taken under varying measurement conditions, including the number of leakages as well as the positioning of the fiber optic cable. Experiments showed that leakages could be detected accurately with the proposed methodology, when measuring resolution, temperature gradient and measurement time were properly selected. Despite the successful application of DTS for leakage detection in this lab environment, challenges in real system applications may arise from temperature gradients within the pipe system over longer distances and the placement of the cable into the real pipe system.
KeywordsPipe leakage detection Distributed temperature sensing Pressure pipes Feasibility study Wastewater
The organization of a comprehensive wastewater treatment network in Austria required the construction of centralized wastewater treatment plants, as well as supply pipes, transporting the sewage from the polluter to the treatment plant. Given economic constraints, the supply pipe system was planned along the shortest, technically feasible distances. Consequently, in the 1970s and 1980s, pressure pipes for sewage transport have been installed in several scenic lakes in Austria (Pressl et al. 2015). Today, about 160 km of wastewater pressure lines are placed at the bottom of Austrian lakes.
The technical lifetime of these pressure pipes was expected in the range of 50 years. Pressl et al. (2015) report only 15 damages in Austria (mainly pipe cracks), having an effect on the continuous wastewater disposal. Almost all pipe cracks were localized in the shallow areas of the lakes. Deeper pipe sections were so far not affected by cracks but can be damaged through small leakages. Extrusion of sewage into the lake system through leakages has the potential to strongly deteriorate the lake water quality and thereby the ecological system. Negative impacts on water quality might also provoke health risks, especially during the bathing season, causing also economic losses due to reduced tourism in the region. The European directive of bathing water quality (2006/7/EC 2006) pushes the member states to implement adequate management measures to protect the environment and public health by reducing the lake water pollution and to protect it from further deterioration. Given the advanced age and potential for leakages of the used lake-pressure pipe system, a feasible technology for an economic and efficient repair set of even small leakages is urgently required.
The current state-of-the-art in sewage pipe inspection consists of several monitoring methods (Duran et al. 2002; Liu and Kleiner 2013; Steel and McGhee 1991). Limited by the pipe material and the surrounding environment (buried or not buried), the following procedures are mainly used for inspection of sewage pressure pipes: (i) pump data analysis, (ii) optical inspection (Duran et al. 2002), and (iii) static pressure test. Other used procedures are based on continuous measurements, as (iv) pipe pressure (Dohmann et al. 1999) and (v) flow measurements (Rutsch et al. 2008). Methods (i)–(iii) are conducted periodically. All methods give reliable information about the existence of leakages; however, only the tethered optical inspection allows the location of the leakages along the pipe. The optical inspection, based on closed-circuit television systems, has a relatively poor performance (Duran et al. 2002) and has also the disadvantage of being time consuming and expensive, when pipes exceed a certain length (100 m and more) and are placed in deep water. A further common disadvantage of these methods is that small leakages are often overlooked (Zhang 1996), or they suffer from a restricted operational range (Colombo et al. 2009).
The Distributed Temperature Sensing (DTS) technology provides a mean to circumvent the difficulties and limitations. DTS systems allow to detect and locate temperature changes along a fiber optic cable up to a length of 10 to 30 km in a very high spatial and temporal resolution (Apperl et al. 2015; Selker et al. 2006; Smolen and Spek 2003). DTS has already been used in storm sewers to detect illicit connections. Since 20 years, DTS is a widely used technology used in pipeline and process engineering (Meulman et al. 2013; Nikles et al. 2002, 2016). DTS is classified as an external-based system, measuring the temperature around the pipeline with a permanently installed fiber optics (FO) cables near the pipe (Frings 2011). Local leakages produce measureable temperature anomalies in the vicinity. Depending on the substance transported in the pipe, a local temperature drop or temperature increase is observable. Oil is heated for transport; consequently, a leakage produces a local warming. Gas is transported under high pressure and produces a local temperature drop due to the Joule Thomson effect (Nikles et al. 2002). The current detection limits are in the order of 0.01% of the total throughput for oil leaks (Nikles et al. 2016). The FO sensor cables are placed permanently and are either installed exclusively for pipeline monitoring or existing telecommunication. FO cables are used as they are placed normally in the vicinity of pipelines.
Unlike the typical permanent placement of the FO cables, this paper aims at testing a methodology for sewage pipe inspection without cost-intensive permanent placement of FO cables but with the advantages of accurate spatial detection of leakages of DTS. Furthermore, it should be rapidly installed and cost-efficient. The idea of the inspection system for sewage pipe leakage detection is to measure temperature changes with the DTS cable installed temporarily within the pipe. The temperature gradient between the water outside (lake hypolimnion) and inside the pipe might be generated by filling the pipe system with warmer surface water in the summer months from the warmer epilimnion. The application of negative pressure within the pipe system will cause the intrusion of cold hypolimnion water into the pipe system. The penetrating colder water will alter the local water temperature in the pipe, which will be detected and monitored by the DTS system. After finishing the tests, the cable can be removed completely.
In order to test this new monitoring concept, a medium-scale laboratory experiment was designed to test the feasibility of the method. Special focus was paid on the varying cable positioning inside the pipe as well as the limits and challenges of this methodology in the practical implementation. In the following chapter, the methodology and materials used for the experiment will be explained. An overview about the DTS technology, the approach of leakage detection via DTS in nature, and the transformation of the setup to the experimental design will be given. In section 3 and 4, the test data are presented, interpretations of the measured results are given, and the potential and difficulties for the implementation in nature are discussed.
2 Materials and Methodology
2.1 DTS Technology
The DTS technology provides temperature measurements with high temporal and spatial resolution along a FO cable (Selker et al. 2006). The DTS device is connected with at least one end of the fiber (Hausner et al. 2011). A laser pulse is emitted by the device and propagates through the FO cable, which serves as a linear sensor. A spectrometer measures the backscattered photons. By measuring the travel time, the location of backscattering in the cable can be determined (Smolen and Spek 2003). Besides the elastic scattering, the inelastic scattering, more precisely Raman and Brilluion scattering, produces shifts in the wavelength spectrum (Selker et al. 2006; Suárez et al. 2009). Raman scattering, which is used to determine the temperature in this experiment, produces wavelength shift towards higher frequencies (the anti-Stokes component) but also towards lower frequencies (Stokes component). While the magnitude of the Stokes component is temperature independent, the anti-Stokes component magnitude increases exponentially with temperature. The temperature can be inferred from the ratio of the magnitude of these two components (Ferraro et al. 2003; Selker et al. 2006; Tyler et al. 2009). The accuracy of the temperature measurements depends on the photons counted to calculate the Stokes/anti-stokes ratio. Consequently, it is directly dependent on the temporal and spatial resolution of the measurement (Ciocca et al. 2012). In the experiments, a Silixa XT-DTSTM device with a maximum spatial resolution of 0.25 m and a temporal resolution of 10 s and a Brusens® temperature FO cable (Brugg Kabel AG, Brugg, Switzerland) was used.
2.2 Measurement Approach
2.3 Experimental Design
2.4 Measurements Sequences
Number and size of leakages
The temporal and spatial resolution of the DTS measurements has a strong influence on the detected temperature differences as well as on the measurement uncertainties. Lower spatial and temporal resolution might lead to buffered detected temperature differences, as well as lower measurement uncertainties. Cable positioning might be affecting the measured temperature, as sections near the pipe wall might be influenced by thermal exchange between outside and inside temperature. This would result in lower temperature measurements near the wall. The influence of spatial and temporal resolution on the localization was tested by realizing different measurement runs under identical experiment conditions. To test the wall influence on the leakage detection, another measurement series was realized with a free-floating cable and other measurement series bonding the cable at the pipe internal wall. Latter have been compared with measurements, separating the cable at least 3 cm from the wall with braces made by foamed polystyrene. Finally, tests were conducted with multiple leakages of different sizes and different spatial resolutions.
2.5 Data Interpretation
with Tref (°C) a reference temperature calculated from the measurements taken just before provoking the water intrusion into the pipe and Tref+k the temperature measured k time steps after provoking the intrusion of water. Using the cumulative temperature Tcum reduces the probability of erroneous detected temperature changes caused by measurement uncertainties or erroneous measurements.
2.6 Threshold Definition
with σTcum the standard deviation of Tcum (°C) provoked by measurement uncertainties, ΔTbackground (°C) the background temperature shift occurring through thermal conduction (between outside and inner pipe water), and t the number of measurements for the determination of Tcum. σTcum is calculated applying a Gaussian error propagation under the assumption of normal distribution of the errors (Rice 2007). ΔTbackground has been determined under static flow conditions of the system between stopping the flush and setting the negative pressure (tpressure). During this period, the only temperature changes are caused by thermal conductivity. The slope of a simple linear regression of the temperature over time in this period has been used as ΔTbackground (°C/n).
2.7 Determination of Tref
with nmax the maximum number of temperature measurements available before the negative pressure is set, mmax the latest moment for taking a reference temperature measurement before the negative pressure is set at time tpressure.
3.1 Leakage Detection
3.2 Cable Positioning
In a laboratory experiment, the potential of an adapted methodology of the distributed temperature sensing technology for detecting leakages in pressure pipes was tested. In comparison to traditional methods, the proposed methodology is advantageous because even small leakages can be located accurately. Furthermore, the installation of the cables in existing pipes is temporary without installation of any additional technical equipment, except the DTS itself. The temperature gradient between the pipe system and the surrounding lake water can be generated by flushing superficial lake water from the epilimnion in the summer months without any cost-intensive heating of the water.
Testing several experimental designs, best results in the laboratory experiment were obtained with high spatial resolution to not overlook small leakages and short measurement intervals of 10 s. Concerning the data post-processing, the accurate determination of a reference temperature from measured DTS signals was the most crucial part. It also showed to be essential to maintain a stable temperature gradient within the pipe system. This was best achieved in the lab experiment by flushing the pipe as long as possible, before the start of the measurements. To reduce effects of uncertainty, the integration time should be chosen as long as possible in dependence of the maximum time negative pressure is uncritical for the statics of the pipe.
Further challenges may arise in the practical implementation. While a suitable measurement design in terms of spatial resolution, temporal resolution and integration time of the measurement are already conditioned by the DTS technology/system itself, it has to be designed under strong consideration of the pipe length and the effective temperature gradient along the pipe system. Also, the insertion method of the DTS cable into the pipe should be tested in consideration of the emerging tensile stress through wall frictions. The effects of pressure drops along the pipe have to be evaluated. If multiple leakages lead to a significant pressure drop, an analysis and repair in sections, starting at the closest section to the pump, could be tested.
While in the laboratory, a stable temperature gradient could be generated; in nature, much more heterogeneous temperature conditions in the pipe are expected. As a next step, we suggest to test the developed methodology under natural real system conditions, in order to explore the practical feasibility of our method for large-scale application. Overcoming the difficulties and exploiting the natural temperature gradient and the existing infrastructure, the methodology might provide a cost-attractive alternative to traditional methods in sewage pipe inspection.
Open access funding provided by University of Natural Resources and Life Sciences Vienna (BOKU).
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