Skip to main content
Log in

Active fault-tolerant control of cable-driven parallel robots

  • Original Paper
  • Published:
Nonlinear Dynamics Aims and scope Submit manuscript

Abstract

Cable-driven parallel robots (CDPRs) are a class of parallel robots where the cables are used as the arms of the robot in a redundant kinematic architecture. Such an architecture allows manipulation in a considerably large working area and also operation at high speed and acceleration. However, as cables only support tensile force, the controller should generate positive control effort, which leads to a complex constrained control problem. The positive tension distribution in redundant CDPR is generally maintained via redundancy resolution (RR) methods, which are originally optimization-based. The RR methods are prone to kinematic uncertainty, which brings complexity to the control apart from the original effects of kinematic uncertainty. The constrained control of CDPRs gets more complex in the faulty mode of the actuators. The combined effects of faulty actuators along with the kinematic uncertainty limit the application of RR in practice. To address this, a robust fault-tolerant constrained control scheme is proposed to generate an unidirectional control signal for maintaining positive tension in cables in the presence of actuator fault and model uncertainties, taking advantage of an adaptive finite-time sliding mode control along with a nonlinear adaptive observer. The proposed observer estimates the model uncertainties and the actuator fault, while the controller ensures the convergence of the state variables and compensates for the observer estimation error. The \(H_\infty \) asymptotic stability of the proposed observer is ensured through sufficient conditions using linear matrix inequality. Furthermore, Lyapunov’s second method is employed to prove the finite-time stability of the system. The performance of the proposed scheme is experimentally validated using a planar CDPR in the presence of actuator fault and model uncertainties.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

Data availability

Not applicable.

References

  1. Jabbari Asl, H., Yoon, J.: Robust trajectory tracking control of cable-driven parallel robots. Nonlinear Dyn. 89(4), 2769–2784 (2017)

    Article  MathSciNet  MATH  Google Scholar 

  2. Ameri, A., Molaei, A., Khosravi, M.A., Hassani, M.: Control-based tension distribution scheme for fully-constrained cable-driven robots. IEEE Trans. Ind. Electron. (2021)

  3. Shang, W., Zhang, B., Zhang, F., Cong, S.: Synchronization control in the cable space for cable-driven parallel robots. IEEE Trans. Ind. Electron. 66(6), 4544–4554 (2018)

    Article  Google Scholar 

  4. Jamshidifar, H., Khosravani, S., Fidan, B., Khajepour, A.: Vibration decoupled modeling and robust control of redundant cable-driven parallel robots. IEEE/ASME Trans. Mechatron. 23(2), 690–701 (2018)

    Article  Google Scholar 

  5. Begey, J., Cuvillon, L., Lesellier, M., Gouttefarde, M., Gangloff, J.: Dynamic control of parallel robots driven by flexible cables and actuated by position-controlled winches. IEEE Trans. Rob. 35(1), 286–293 (2019). https://doi.org/10.1109/TRO.2018.2875415

    Article  Google Scholar 

  6. Cai, J., Wan, J., Que, H., Zhou, Q., Shen, L.: Adaptive actuator failure compensation control of second-order nonlinear systems with unknown time delay. IEEE Access 6, 15170–15177 (2018)

    Article  Google Scholar 

  7. Khan, O., Mustafa, G., Khan, A.Q., Abid, M., Ali, M.: Fault-tolerant robust model-predictive control of uncertain time-delay systems subject to disturbances. IEEE Trans. Ind. Electron. 68(11), 11400–11408 (2020)

    Article  Google Scholar 

  8. Han, K., Feng, J., Zhao, Q., Jiang, P., Wang, X.: Robust constrained predictive fault-tolerant control with generalized input parameterization and event-triggered regulation: Design and experimental results. IEEE Trans. Ind. Electron. 68(9), 8615–8625 (2020)

    Article  Google Scholar 

  9. Jareh, S., Karimi, A., et al.: Comparative parallel plurality voting algorithm for fault-tolerant medical robot. Mapta J. Electr. Comput. Eng. MJECE 1(2), 37–44 (2018)

    Google Scholar 

  10. Tomić,, T., Haddadin, S.: Towards interaction, disturbance and fault aware ying robot swarms. In: Robotics Research, pp. 183–198. Springer (2020)

  11. Hu, J., Niu, H., Carrasco, J., Lennox, B., Arvin, F.: Fault-tolerant cooperative navigation of networked UAV swarms for forest fire monitoring. Aerosp. Sci. Technol. 123, 107494 (2022)

    Article  Google Scholar 

  12. Lan, J., Patton, R.J.: Integrated fault estimation and fault-tolerant control for uncertain Lipschitz nonlinear systems. Int. J. Robust Nonlinear Control 27(5), 761–780 (2017)

    Article  MathSciNet  MATH  Google Scholar 

  13. Fazeli, S.M., Abedi, M.: An integrated fault estimation and fault tolerant control method using \(H_\infty \)-based adaptive observers. Int. J. Adapt. Control Signal Process. 34(9), 1259–1280 (2020)

    Article  MathSciNet  MATH  Google Scholar 

  14. Chan, J.C.L., Lee, T.H., Tan, C.P.: A sliding mode observer for robust fault reconstruction in a class of nonlinear non-infinitely observable descriptor systems. Nonlinear Dyn. 101(2), 1023–1036 (2020)

    Article  Google Scholar 

  15. Li, L., Zhang, Z., Wang, C.: A flexible current tracking control of sensorless induction motors via adaptive observer. ISA Trans. 93, 180–188 (2019)

    Article  Google Scholar 

  16. Nasiri, A., Nguang, S.K., Swain, A., Almakhles, D.: Passive actuator fault tolerant control for a class of MIMO nonlinear systems with uncertainties. Int. J. Control 92(3), 693–704 (2019)

    Article  MathSciNet  MATH  Google Scholar 

  17. Tomei, P., Marino, R.: An enhanced feedback adaptive observer for nonlinear systems with lack of persistency of excitation. IEEE Trans. Autom. Control (2022)

  18. Nguyen, A.T., Dinh, T.Q., Guerra, T.M., Pan, J.: Takagi-sugeno fuzzy unknown input observers to estimate nonlinear dynamics of autonomous ground vehicles: Theory and real-time verification. IEEE/ASME Trans. Mechatron. 26(3), 1328–1338 (2021)

    Article  Google Scholar 

  19. Li, H., Zhou, B., Michiels, W., Duan, G.R.: Prescribed- time unknown input observers design by using periodic delayed output with application to fault estimation. IEEE Trans. Syst. Man Cybern. Syst. (2022)

  20. Xu, W., Qu, S., Zhao, L., Zhang, H.: An improved adaptive sliding mode observer for middle-and high-speed rotor tracking. IEEE Trans. Power Electron. 36(1), 1043–1053 (2020)

    Article  Google Scholar 

  21. Lu, W., Tang, B., Ji, K., Lu, K., Wang, D., Yu, Z.: A new load adaptive identification method based on an improved sliding mode observer for PMSM position servo system. IEEE Trans. Power Electron. 36(3), 3211–3223 (2020)

    Article  Google Scholar 

  22. Zhao, Z., Liu, Z., He, W., Hong, K.S., Li, H.X.: Boundary adaptive fault-tolerant control for a flexible timoshenko arm with backlash-like hysteresis. Automatica 130, 109690 (2021)

    Article  MathSciNet  MATH  Google Scholar 

  23. Nair, R., Narayanan, G.: Stator flux based model reference adaptive observers for sensorless vector control and direct voltage control of doubly-fed induction generator. IEEE Trans. Ind. Appl. 56(4), 3776–3789 (2020)

    Google Scholar 

  24. Vo, A.T., Kang, H.J.: A novel fault-tolerant control method for robot manipulators based on non-singular fast terminal sliding mode control and disturbance observer. IEEE Access 8, 109388–109400 (2020)

  25. Nguyen, V.C., Vo, A.T., Kang, H.J.: A finite-time fault-tolerant control using non-singular fast terminal sliding mode control and third-order sliding mode observer for robotic manipulators. IEEE Access 9, 31225–31235 (2021)

    Article  Google Scholar 

  26. Ji, H., Shang, W., Cong, S.: Adaptive synchronization control of cable-driven parallel robots with uncertain kinematics and dynamics. IEEE Trans. Ind. Electron. (2020)

  27. Ameri, A., Molaei, A., Khosravi, M.A., Aghdamp, A.G., Dargahi, J.: Modeling and control of cable-driven parallel robots with non-affine dynamics. In: 2021 60th IEEE Conference on Decision and Control (CDC), pp. 5582-5587. IEEE (2021)

  28. Khosrowjerdi, M.: Robust sensor fault reconstruction for Lipschitz nonlinear systems. Math. Probl. Eng. 2011 (2011)

  29. Khalil, H.K., Grizzle, J.W.: Nonlinear Systems, vol. 3. Prentice hall Upper Saddle River, NJ (2002)

    Google Scholar 

  30. Yu, S., Yu, X., Shirinzadeh, B., Man, Z.: Continuous finite-time control for robotic manipulators with terminal sliding mode. Automatica 41(11), 1957–1964 (2005)

    Article  MathSciNet  MATH  Google Scholar 

  31. Bu, X.W., Wu, X.Y., Chen, Y.X., Bai, R.Y.: Design of a class of new nonlinear disturbance observers based on tracking differentiators for uncertain dynamic systems. Int. J. Control Autom. Syst. 13(3), 595–602 (2015)

    Article  Google Scholar 

  32. Utkin, V.: Sliding Modes in Control and Optimization. Springer, Berlin (1992)

    Book  MATH  Google Scholar 

  33. Jin, M., Lee, J., Chang, P.H., Choi, C.: Practical non-singular terminal sliding-mode control of robot manipulators for high-accuracy tracking control. IEEE Trans. Industr. Electron. 56(9), 3593–3601 (2009)

    Article  Google Scholar 

Download references

Funding

The authors received no financial support for the research, authorship and publication of this article.

Author information

Authors and Affiliations

Authors

Contributions

[SMF], [MA], [AM], [MAK], [AA] helped in conceptualization, methodology and writing—review and editing; [SMF], [MA], [MAK], [AA] contributed to formal analysis and investigation; [SF], [MA], [AM], [MAK], [AA], [MH] wrote the original draft; [SMF] helped in resources; [MA], [MAK] supervised the study.

Corresponding author

Correspondence to Mostafa Abedi.

Ethics declarations

Conflict of interest

Not applicable.

Ethical approval

There are no ethical issues about this article.

Consent to participate

Not applicable.

Consent to publish

Not applicable.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fazeli, S.M., Abedi, M., Molaei, A. et al. Active fault-tolerant control of cable-driven parallel robots. Nonlinear Dyn 111, 6335–6347 (2023). https://doi.org/10.1007/s11071-022-08184-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11071-022-08184-x

Keywords

Navigation