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Analysis on dynamics of a cutting tool with the thermal distortion in turning process

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Abstract

The thermal distortion of the cutting tool is an important factor that can affect machining precision. A new single degree of freedom chatter model of the regenerative orthogonal turning process takes into account the thermal distortion of the cutting tool is proposed in this work. The cutting tool of the turning system is modeled as one-dimensional oscillator with nonlinear stiffness and the thermal distortion both in axial and in radial direction. Numerical method is employed to explore the effect of the largest thermal distortion on the dynamics of the cutting system. The results show that the motion of the cutting tool will transition among periodic, quasi-periodic, and chaotic motions with the time delay and the largest thermal distortion changed, at the same time, the different bifurcation patterns are found that indicate the dynamics of the cutting system is influenced by the largest thermal distortion. In addition, the stability of cutting system will be broken earlier with the increase in the largest thermal distortion.

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Acknowledgments

We are grateful for the support of the National Natural Science Foundation of China under Grant Nos. 11372122 and 51465029.

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Authors and Affiliations

  1. School of Mechanical and Electronical Engineering, Lanzhou University of Technology, Lanzhou, 730050, China

    An Wang, Wuyin Jin, Guanping Wang & Xiaoyong Li

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  1. An Wang
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  2. Wuyin Jin
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  3. Guanping Wang
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  4. Xiaoyong Li
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Correspondence to Wuyin Jin.

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Wang, A., Jin, W., Wang, G. et al. Analysis on dynamics of a cutting tool with the thermal distortion in turning process. Nonlinear Dyn 86, 1183–1191 (2016). https://doi.org/10.1007/s11071-016-2956-1

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  • DOI: https://doi.org/10.1007/s11071-016-2956-1

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