Abstract
The elastoplastic behaviors of a nickel-based single crystal superalloy at 760 °C, 927 °C and 1100 °C were studied, respectively, after 815 °C/250 MPa lasting for 2000 h, 927 °C/205 MPa lasting for 2000 h and 1100 °C/30 MPa lasting for 1000 h. After 815 °C/250 MPa lasting for 2000 h, the \(\gamma '\) phases still maintain the cubic shape, but their size increases compared with the original microstructure. The values of \(\sigma _{\mathrm{b}}\), \(\sigma _{0.2}\), \(\delta _{5}\) and \(\psi \) increase. The tensile fracture surface is 45° with the [001] direction and the fracture mechanism is octahedral slip. After 927 °C/205 MPa lasting for 2000 h and 1100 °C/30 MPa for 1000 h, N-type plate-like rafting structure formed, and the latter owns a higher degree. The values of \(\sigma _{\mathrm{b}}\) and \(\sigma _{0.2}\) decrease obviously, while \(\delta _{5}\) and \(\psi \) basically are unchanged. The mechanism is the mixed fracture of octahedral slip and I-type. The fatigue verification test and simulation further prove the strengthening effect.
Similar content being viewed by others
References
Arakere, N.K., Knudsen, E., Swanson, G.R., Duke, G., Ham-Battista, G.: Subsurface stress fields in face-centered-cubic single-crystal anisotropic contacts. J. Eng. Gas Turbines Power 128, 879–888 (2006)
Asaro, R.J.: Crystal plasticity. J. Appl. Mech. 50, 921–934 (1983)
Chaix, I.Y.B.M.: Microstructures induced by a stress gradient in a nickel-based superalloy. Acta Metall. Mater. 41, 855–862 (1993)
Cheng, K.Y., Jo, C.Y., Jin, T., Hu, Z.Q.: Influence of applied stress on the \(\gamma '\) directional coarsening in a single crystal superalloy. Mater. Des. 31, 968–971 (2010)
De Angelis, F.: On the structural response of elasto/viscoplastic materials subject to time-dependent loadings. Struct. Durab. Health Monit. 8(4), 341–358 (2012)
De Angelis, F., Taylor, R.L.: An efficient return mapping algorithm for elastoplasticity with exact closed form solution of the local constitutive problem. Eng. Comput. 32(8), 2259–2291 (2015)
De Angelis, F., Taylor, R.L.: A nonlinear finite element plasticity formulation without matrix inversions. Finite Elem. Anal. Des. 112, 11–25 (2016)
Kamaraj, M.: Rafting in single crystal nickel-base superalloys—an overview. Sadhana 28, 115–128 (2003)
Kolbe, M., Dlouhy, A., Eggeler, G.: Dislocation reactions at \(\gamma \)/\(\gamma '\)-interfaces during shear creep deformation in the macroscopic crystallographic shear system (001)[110] of CMSX6 superalloy single crystals at 1025 °C. Mater. Sci. Eng. A 246, 133–142 (1998)
Nabarro, F.: The thermodynamic driving force for rafting in superalloys. Acta Mater. 44, 3189–3198 (1996)
Qiu, Y.Y.: The effect of the lattice strains on the directional coarsening of \(\gamma '\) precipitates in Ni-based alloys. J. Alloys Compd. 232, 254–263 (1996)
Staroselsky, A., Cassenti, B.: Mechanisms for tertiary creep of single crystal superalloy. Mech. Time-Depend. Mater. 12(4), 275–289 (2008)
Tawancy, H.M.: Long-term ageing characteristics of Hastelloy alloy X. J. Mater. Sci. 18, 2976–2986 (1983)
Tinga, T., Brekelmans, W.A.M., Geers, M.G.D.: Directional coarsening in nickel-base superalloys and its effect on the mechanical properties. Comput. Mater. Sci. 47, 471–481 (2009)
Tinga, T., Brekelmans, W.A.M., Geers, M.G.D.: Time-incremental creep–fatigue damage rule for single crystal Ni-base superalloys. Mater. Sci. Eng. A 508, 200–208 (2009)
Wang, R.Q., Jing, F.L., Hu, D.Y.: In-phase thermal-mechanical fatigue investigation on hollow single crystal turbine blades. Chin. J. Aeronaut. 26, 1409–1414 (2013)
Wen, Z.X., Pei, H.Q., Yang, H., Wu, Y.W., Yue, Z.F.: A combined CP theory and TCD for predicting fatigue lifetime in single-crystal superalloy plates with film cooling holes. Int. J. Fatigue 111, 243–255 (2018)
Xia, W., Zhao, X., Yue, L., Zhang, Z.: A review of composition evolution in Ni-based single crystal superalloys. J. Mater. Sci. Technol. 44, 76–95 (2020)
Yu, Z.Y., Wang, X.Z., Yue, Z.F., Wang, X.M.: Investigation on microstructure evolution and fracture morphology of single crystal nickel-base superalloys under creep-fatigue interaction loading. Mater. Sci. Eng. A 697, 126–131 (2017)
Yue, Z.F., Yu, Q.M., Wen, Z.X., Hou, N.X.: Structural Strength and Life Design of Single Crystal Superalloy Turbine Blade. Science Press, Beijing (2007)
Zhang, J., Sun, X.F., Li, J.R., et al.: China Superalloys Handbook. China Zhijian Publishing House, Beijing (2012)
Zhang, Y.M., Wen, Z.X., Pei, H.Q., Gan, W.Y., Yue, Z.F.: Equivalent and simplification of nickel-based superalloy plates with close-packed film cooling holes. J. Mech. 35, 359–372 (2019)
Zhang, Y.M., Wen, Z.X., Pei, H.Q., Wang, J.P., Yue, Z.F.: Equivalent method of evaluating mechanical properties of perforated Ni-based single crystal plates using artificial neural networks. Comput. Methods Appl. Mech. Eng. 360, 112725 (2019)
Zhao, Y.S., Zhang, J., Luo, Y.S., Zhang, B., Feng, Q.: Improvement of grain boundary tolerance by minor additions of Hf and B in a second generation single crystal superalloy. Acta Mater. 176, 109–122 (2019)
Zhou, N., Shen, C., Mills, M.J., Wang, Y.: Contributions from elastic inhomogeneity and from plasticity to \(\gamma '\) rafting in single-crystal Ni-Al. Acta Mater. 56, 6156–6173 (2008)
Acknowledgement
We are grateful for the financial support by the National Science Fund for Distinguished Young Scholars (No. 11925203), the National Natural Science Foundation of China (No. 11672110 and No. 51875462) and China’s Post-doctoral Science Fund (No. 2020M682698).
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Pei, H., Yao, X., Zhang, Y. et al. The plastic strengthening effect after long-term endurance and fatigue verification of aero-engine turbine blade single crystal superalloy. Mech Time-Depend Mater 26, 815–827 (2022). https://doi.org/10.1007/s11043-021-09514-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11043-021-09514-z