Skip to main content
Log in

Fault diagnosis of rolling bearings based on CNN and LSTM networks under mixed load and noise

  • Published:
Multimedia Tools and Applications Aims and scope Submit manuscript

Abstract

In recent years, the method of building models based on machine learning has achieved good results in the field of bearing fault diagnosis. However, due to the complexity and variability of the actual working environment, the collected rolling bearing vibration data not only comes from different loads, but also contains noise data. The existing models are unable to adapt to all operating environments and their fault diagnosis capabilities are significantly reduced especially when the collected data is noisy. In order to achieve higher fault diagnosis accuracy and robustness under different work conditions, a new fault diagnosis model 1LWCNNLSTM (One-layer wide convolutional and long-short term memory network) is proposed, which is a hybrid model based on convolutional neural network (CNN) and long-short term memory network (LSTM). Firstly, the model extracts features from the raw data using a wide convolutional kernel to attenuate the effect of noise, then fuses the features extracted from different convolutional kernels to generate a new sequence, and finally uses LSTM to learn the features in the new sequence. The impact of the model parameters is analyzed through extensive experiments and the proposed model has higher diagnostic accuracy under mixed load and noise when compared with existing models. Further analyses of model classification details through visualization techniques and confusion matrices demonstrate the high usability of the model. The experimental results show that the model proposed has better load generalization capability and noise immunity for the vibration data coming from the complex working environments.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

Data availability

Previously reported [CWRU] data were used to support this study and are available at [https://engineering.case.edu/bearingdatacenter/12k-drive-end-bearing-fault-data]. These prior studies (and datasets) are cited at relevant places within the text as references [16].

Previously reported [Jiangnan University] data were used to support this study and are available at [https://www.52phm.cn/blog/detail/52]. These prior studies (and datasets) are cited at relevant places within the text as references [11].

References

  1. Aker E, Othman ML, Veerasamy V, Ib A, Wahab NIA, Hizam H (2020) Fault detection and classification of shunt compensated transmission line using discrete wavelet transform and naive Bayes classifier. Energies 13(1):243. https://doi.org/10.3390/en13010243

    Article  Google Scholar 

  2. Bayrakdar S, Yucedag I, Simsek M, Dogru IA (2020) Semantic analysis on social networks: a survey. Int J Commun Syst 33(11):4424. https://doi.org/10.1002/dac.4424

    Article  Google Scholar 

  3. Chen Z, Deng S, Chen X, Li C, Sanchez R-V, Qin H (2017) Deep neural networks-based rolling bearing fault diagnosis. Microelectron Reliab 75:327–333. https://doi.org/10.1016/j.microrel.2017.03.006

    Article  Google Scholar 

  4. Cheng Y, Lin M, Wu J, Zhu H, Shao X (2021) Intelligent fault diagnosis of rotating machinery based on continuous wavelet transform-local binary convolutional neural network. Knowl Based Syst 216:106796. https://doi.org/10.1016/j.knosys.2021.106796

    Article  Google Scholar 

  5. Deng W, Zhang S, Zhao H, Yang X (2018) A novel fault diagnosis method based on integrating empirical wavelet transform and fuzzy entropy for motor bearing. IEEE Access 6:35042–35056. https://doi.org/10.1109/access.2018.2834540

    Article  Google Scholar 

  6. Gao Z, Cecati C, Ding SX (2015) A survey of fault diagnosis and fault-tolerant techniques—part I: fault diagnosis with model-based and signal-based approaches. IEEE Trans Industr Electron 62(6):3757–3767. https://doi.org/10.1109/tie.2015.2417501

    Article  Google Scholar 

  7. Harmouche J, Delpha C, Diallo D (2015) Improved fault diagnosis of ball bearings based on the global spectrum of vibration signals. IEEE Trans Energy Convers 30(1):376–383. https://doi.org/10.1109/tec.2014.2341620

    Article  Google Scholar 

  8. Ioffe S, Szegedy C eds (2015) Batch normalization: accelerating deep network training by reducing internal covariate shift. International conference on machine learning. PMLR 448–456

  9. Jalayer M, Orsenigo C, Vercellis C (2021) Fault detection and diagnosis for rotating machinery: a model based on convolutional LSTM, Fast Fourier and continuous wavelet transforms. Comput Ind 125:103378. https://doi.org/10.1016/j.compind.2020.103378

    Article  Google Scholar 

  10. Janssens O, Slavkovikj V, Vervisch B, Stockman K, Loccufier M, Verstockt S et al (2016) Convolutional neural network based fault detection for rotating machinery. J Sound Vib 377:331–345. https://doi.org/10.1016/j.jsv.2016.05.027

    Article  Google Scholar 

  11. Ke Z, Hongkai J, Kaibo W, Zeyu P (2021) Joint distribution adaptation network with adversarial learning for rolling bearing fault diagnosis. Knowl Based Syst 0950–7051:106974. https://doi.org/10.1016/j.knosys.2021.106974

    Article  Google Scholar 

  12. Khorram A, Khalooei M, Rezghi M (2021) End-to-end CNN+ LSTM deep learning approach for bearing fault diagnosis. Appl Intell 51(2):736–751

    Article  Google Scholar 

  13. Koizumi Y, Saito S, Uematsu H, Kawachi Y, Harada N (2019) Unsupervised detection of anomalous sound based on deep learning and the Neyman-Pearson Lemma. IEEE/ACM Trans Audio Speech Lang Process 27(1):212–224. https://doi.org/10.1109/taslp.2018.2877258

    Article  Google Scholar 

  14. Li J, Yao X, Wang X, Yu Q, Zhang Y (2020) Multiscale local features learning based on BP neural network for rolling bearing intelligent fault diagnosis. Measurement 153:107419. https://doi.org/10.1016/j.measurement.2019.107419

    Article  Google Scholar 

  15. Li Y, Cheng G, Liu C (2021) Research on bearing fault diagnosis based on spectrum characteristics under strong noise interference. Measurement 169:108509. https://doi.org/10.1016/j.measurement.2020.108509

    Article  Google Scholar 

  16. Wu Z, Jiang H, Zhao K, Li X (2020) An adaptive deep transfer learning method for bearing fault diagnosis. Measurement 151:107227. https://doi.org/10.1016/j.measurement.2019.107227

  17. Mboo CP, Hameyer K (2016) Fault diagnosis of bearing damage by means of the linear discriminant analysis of stator current features from the frequency selection. IEEE Trans Ind Appl 52(5):3861–3868. https://doi.org/10.1109/tia.2016.2581139

    Article  Google Scholar 

  18. Minaee S, Boykov YY, Porikli F, Plaza AJ, Kehtarnavaz N, Terzopoulos D (2021) Image segmentation using deep learning: a survey. IEEE Trans Pattern Anal Mach Intell. https://doi.org/10.1109/TPAMI.2021.3059968

    Article  Google Scholar 

  19. Minhas AS, Singh S (2021) A new bearing fault diagnosis approach combining sensitive statistical features with improved multiscale permutation entropy method. Knowl Based Syst 218:106883. https://doi.org/10.1016/j.knosys.2021.106883

    Article  Google Scholar 

  20. Nguyen V-C, Hoang D-T, Tran X-T, Van M, Kang H-J (2021) A bearing fault diagnosis method using multi-branch deep neural network. Machines 9(12):345. https://doi.org/10.3390/machines9120345

    Article  Google Scholar 

  21. Pan W, Li X, Wang L, Yang Z (2019) Nonlinear response analysis of gear-shaft-bearing system considering tooth contact temperature and random excitations. Appl Math Model 68:113–136. https://doi.org/10.1016/j.apm.2018.10.022

    Article  MathSciNet  MATH  Google Scholar 

  22. Qiao M, Yan S, Tang X, Xu C (2020) Deep convolutional and LSTM recurrent neural networks for rolling bearing fault diagnosis under strong noises and variable loads. IEEE Access 8:66257–66269. https://doi.org/10.1109/access.2020.2985617

    Article  Google Scholar 

  23. Stief A, Ottewill JR, Baranowski J, Orkisz M (2019) A PCA and two-stage Bayesian sensor fusion approach for diagnosing electrical and mechanical faults in induction motors. IEEE Trans Industr Electron 66(12):9510–9520. https://doi.org/10.1109/tie.2019.2891453

    Article  Google Scholar 

  24. Sun H, Zhao S (2021) Fault diagnosis for bearing based on 1DCNN and LSTM. Shock Vibr 2021:1–17. https://doi.org/10.1155/2021/1221462

    Article  Google Scholar 

  25. Tian J, Morillo C, Azarian MH, Pecht M (2016) Motor bearing fault detection using spectral kurtosis-based feature extraction coupled with k-nearest neighbor distance analysis. IEEE Trans Industr Electron 63(3):1793–1803. https://doi.org/10.1109/tie.2015.2509913

    Article  Google Scholar 

  26. Wang YS, Liu NN, Guo H, Wang XL (2020) An engine-fault-diagnosis system based on sound intensity analysis and wavelet packet pre-processing neural network. Eng Appl Artif Intell 94:103765. https://doi.org/10.1016/j.engappai.2020.103765

    Article  Google Scholar 

  27. Wang Z, Yao L, Cai Y (2020) Rolling bearing fault diagnosis using generalized refined composite multiscale sample entropy and optimized support vector machine. Measurement 156:107574. https://doi.org/10.1016/j.measurement.2020.107574

    Article  Google Scholar 

  28. Xu F, WtP T, Tse YL (2018) Roller bearing fault diagnosis using stacked denoising autoencoder in deep learning and Gath-Geva clustering algorithm without principal component analysis and data label. Appl Soft Comput 73:898–913. https://doi.org/10.1016/j.asoc.2018.09.037

    Article  Google Scholar 

  29. Yoo Y, Baek J-G (2018) A novel image feature for the remaining useful lifetime prediction of bearings based on continuous wavelet transform and convolutional neural network. Appl Sci 8(7):1102. https://doi.org/10.3390/app8071102

    Article  Google Scholar 

  30. Yu L, Qu J, Gao F, Tian Y (2019) A novel hierarchical algorithm for bearing fault diagnosis based on stacked LSTM. Shock and Vibration. https://doi.org/10.1155/2019/2756284

  31. Zhang W, Peng G, Li C, Chen Y, Zhang Z (2017) A new deep learning model for fault diagnosis with good anti-noise and domain adaptation ability on raw vibration signals. Sensors (Basel) 17(2):425. https://doi.org/10.3390/s17020425

    Article  Google Scholar 

  32. Zhang Z, Zhang X, Peng C, Xue X, Sun J et al (2018) Exfuse: Enhancing feature fusion for semantic segmentation. Proceedings of the European conference on computer vision (ECCV). 269–284

  33. Zhao B, Zhang X, Li H, Yang Z (2020) Intelligent fault diagnosis of rolling bearings based on normalized CNN considering data imbalance and variable working conditions. Knowl Based Syst 199:105971. https://doi.org/10.1016/j.knosys.2020.105971

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to YueGuang Fan.

Ethics declarations

Conflicts of interest

The authors declare that there is no conflict of interest regarding the publication of this paper.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sun, H., Fan, Y. Fault diagnosis of rolling bearings based on CNN and LSTM networks under mixed load and noise. Multimed Tools Appl 82, 43543–43567 (2023). https://doi.org/10.1007/s11042-023-15325-w

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11042-023-15325-w

Keywords

Navigation