Skip to main content
Log in

The Microstructure of Differentially Heat Strengthened Railroad Rails Manufactured by the EVRAZ ZSMK Company

  • QUALITY CONTROL OF TECHNOLOGICAL PROCESSES AND MATERIALS
  • Published:
Metal Science and Heat Treatment Aims and scope

The article analyzes the microstructure of differentially heat strengthened railroad rails produced by the EVRAZ ZSMK Company and determines the types and compositions of nonmetallic inclusions. The segregation processes of the main chemical elements of the rail steels (C, Si, Mn, Cr, S, and P) and the variation of hardness over the cross section of rail profiles were investigated. Typical nonmetallic inclusions are nondeformable silicates concentrated primarily in the rail webs and plastic sulfides concentrated in the rail heads. Some of the rails exhibited chemical heterogeneity with clusters of nonmetallic inclusions in the profile necks.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.

Similar content being viewed by others

References

  1. L. V. Korneva, G. N. Yunin, N. A. Kozyrev, et al., “Quality comparison of OAO NKMK and imported rails,” Steel Transl., 40(12), 1047 – 1050 (2010).

    Article  Google Scholar 

  2. A. V. Golovatenko, A. A. Umansky, and V. V. Dorofeev, “Analysis of the main trends in the development of rail production in Russia and abroad,” IOP Conf. Ser.: Mater. Sci. Eng., 150(1), 012002 (2016).

    Article  Google Scholar 

  3. V. P. Dement’ev, S. V. Feiler, D. V. Boikov, et al., “Operation of imported rail on the East Siberian Railroad,” Steel Transl., 46(6), 395 – 400 (2016).

    Article  Google Scholar 

  4. E. V. Polevoy, K. V. Volkov, A. V. Golovatenko, et al., “Improvement of the technology of rail production at EVRAZ United West-Siberian Metallurgical Plant,” Probl. Chern. Metallurg. Materialoved., No. 4, 26 – 28 (2013).

  5. A. B. Yuryev, G. N. Yunin, A. V. Golovatenko, et al., “Development and implementation of the first technology in Russia for the production of differentially heat-strengthened rails with the use of heat of rolling heating,” Stal’, No. 11, 33 – 35 (2016).

  6. E. V. Polevoi, G. N. Yunin, A. V. Golovatenko, and M. V. Temlyantsev, “New rail products at AO EVRAZ ZSMK,” Steel Transl., 49(7), 484 – 488 (2019).

    Article  Google Scholar 

  7. E. V. Polevoi, G. N. Yunin, and M. V. Temlyantsev, “Differential heat treatment of rails by means of rolling heat,” Steel Transl., 46(10), 692 – 700 (2016).

    Article  Google Scholar 

  8. E. V. Polevoi, K. V. Volkov, E. P. Kuznetsov, et al., “Differential heat treatment of rails,” Steel Transl., 44(7), 550 – 552 (2014).

    Article  Google Scholar 

  9. H. Kuss, S. Lungen, and G. Muller, “Comparison of spark OES methods for analysis of inclusions,” Anal. Bioanal. Chem., 374(11), 1242 – 1249 (2002).

    Article  CAS  Google Scholar 

  10. H. M. Kuss, H. Mittelstaedtb, and G. Mueller, “Inclusion mapping and estimation of inclusion contents in ferrous,” Anal. At. Spectrom., 20(5), 730 – 735 (2005).

    Article  CAS  Google Scholar 

  11. D. H. Bokk, V. A. Labusov, and I. A. Zarubin, “Determination of non-metallic inclusions in metal alloys by spark-excited atomic emission spectrometry,” Zavod. Lab., No. 1, 92 – 97 (2015).

    Google Scholar 

  12. E. V. Polevoi, A. M. Yunusov, G. N. Yunin, et al., “Wear resistance of rails,” Steel Transl., 49(7), 492 – 495 (2019).

    Article  Google Scholar 

  13. A. B. Dobuzhskaya, G. A. Galitsyn, G. N. Yunin, et al., “Effect of chemical composition, microstructure and mechanical properties on the wear resistance of rail steel,” Steel Transl., 50(2), 906 – 910 (2020).

    Article  Google Scholar 

  14. A. B. Dobuzhskaya, L. A. Smirnov, N. V. Mukhranov, et al., “Study of the composition of non-metallic inclusions in rails,” Stal’, No. 5, 82 – 86 (2015).

  15. E. Shur, A. Borts, and S. Zakharov, “Rails for low operating temperature and high speed,” Lect. Notes Civ. Eng., 49, 221 – 232 (2020).

    Article  Google Scholar 

  16. E. A. Shur, A. I. Borts, L. V. Bazanova, et al., “Determination of the fatigue crack growth rate and time in rails using fatigue macrolines,” Russ. Metallurgy (Metally), No. 4, 477 – 482 (2020).

  17. E. A. Shur, A. I. Borts, A. V. Sukhov, et al., “Evolution of damage to rails by contact fatigue defects,” Vest. Nauch.-Issled. Inst. Zheleznodorozhn. Trans., No. 3, 3 – 9 (2015).

  18. E. A. Shur, A. I. Borts, A. V. Sukhov, et al., “Formation of contact fatigue defects in rail heads,” Zheleznodorozhn. Trans., No. 12, 34 – 38 (2015).

  19. A. A. Umansky, N. A. Kozyrev, D. V. Boykov, and L. V. Dumova, “Improvement of the extra-furnace rail steel processing on the ladle-furnace unit in order to increase the operational stability of railway rails,” IOP Conf. Ser.: Mater. Sci. Eng., 411(1), 012078 (2018).

    Article  Google Scholar 

  20. V. V. Dorofeev, A. V. Dobryanskii, A. Yu. Karetnikov, et al., “Analysis of the shape change of axial porosity in the universal rolling of rails depending on the deformation scheme in rough passes,” Stal’, No. 11, 32 – 35 (2012).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. A. Umanskii.

Additional information

Translated from Metallovedenie i Termicheskaya Obrabotka Metallov, No. 6, pp. 52 – 58, June, 2022.

Rights and permissions

Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Umanskii, A.A., Golovatenko, A.V., Simachev, A.S. et al. The Microstructure of Differentially Heat Strengthened Railroad Rails Manufactured by the EVRAZ ZSMK Company. Met Sci Heat Treat 64, 343–349 (2022). https://doi.org/10.1007/s11041-022-00812-y

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11041-022-00812-y

Keywords

Navigation