Skip to main content
Log in

Theoretical-Experimental Approach to Determining the Mechanical Characteristics of Thin Polymer Composite Coatings

  • Published:
Mechanics of Composite Materials Aims and scope

A method is proposed for determining the mechanical characteristics of thin polymer composite coatings by comparing the results of a numerical modeling and an indentation experiment. An elastoplastic axisymmetric problem for a two-layered foundation modeling the indentation process of thin coatings is considered. To solve it, the finite-element method and the ANSYS software package were used. A cone with special parameters of the taper angle and rounding radius at the vertex was used as an indenter. Such an indenter has the same function of area and depth projection as the standard Berkovich indenter used during the experiments. The resulting model allows one to build “loading-unloading” curves similar to those obtained in an instrumental indentation. The main idea of this work was to obtain the yield strength of thin polymer composite coatings by comparing and approximating experimental and calculated curves for a set of known input parameters. In the future, the value obtained in this way can be taken as an approximate yield strength of the material. It is shown that, by applying an optimization algorithm to adjust the yield strength of the coating, it is possible to achieve a good agreement between the results of modeling and experiment.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. D. K. Dwivedi, Surface Engineering: Enhancing Life of Tribological Components, New Delhi: Springer Publications (2018).

  2. Zh. M. Blednova and P. O. Rusinov, “Intellectualization of surface layers, working under cyclic loading and reversing friction,” Appl. Mech. Mater., 798, 440-446 (2015).

    Article  Google Scholar 

  3. W. Bao, Z. Deng, S. Zhang, Z. Ji, and H. Zhang, “Next-generation composite coating system: nanocoating,” Frontiers in Materials, 6, Article 72 (2019).

  4. M. Aliofkhazraei, Anti-Abrasive Nanocoatings. Current and Future Applications, Elsevier (2015).

  5. D. L. Burris, B. Boesl, G. R. Bourne, and W. G. Sawyer, “Polymeric nanocomposites for tribological applications,” Macromol. Mater. Eng., 292, Iss. 4, 387-402 (2007).

  6. K. Friedrich, L. Chang, and F. Haupert, “Current and future applications of polymer composites in the field of tribology,” Nicolais L., Meo M., Milella E. (Eds.) Composite Materials. - London: Springer, 129-167 (2011).

  7. Yu. A. Mikhailin Structural polymer composite materials [in Russian], NOT (2013).

  8. M. P. Danilaev, E. A. Bogoslov, V. A. Kuklin, M. A. Klabukov, O. L. Khamidullin, Yu. E. Pol’sky, and S. A. Mikhailov, “Structure and mechanical properties of a dispersedly filled transparent polycarbonate,” Mech. Compos. Mater., 55, No. 1, 53-62 (2019).

  9. P. G. Ivanochkin, S. A. Danilchenko, and E. S. Novikov, “Antifriction composites based on phenylone C2 for work under conditions of dry friction,” Proc. Eng., 150, 520-526 (2016).

    Article  Google Scholar 

  10. N. A. Semenov, and E. S. Kelbysheva, “Creating a new elastomeric material with a polyimide filler and studying its viscoelastic properties under applied external electric fields and dynamic loads,” Mech. Compos. Mater., 56, No. 6, 1189-1198 (2020).

    Google Scholar 

  11. S. A. Yildizel, O. Timur, and A. U. Ozturk, “Abrasion resistance and mechanical properties of waste-glass-fiber-reinforced roller-compacted concrete,” Mech. Compos. Mater., 54, No. 2, 371-378 (2018).

    Article  Google Scholar 

  12. P.-C. Ostiguy, N. Quaegebeur, and P. Masson, “Non-destructive evaluation of coating thickness using guided waves,” NDT & E Int., 76, 17-25 (2015).

    Article  CAS  Google Scholar 

  13. R. Ahmed, A. Ashraf, M. El-Ameen, N. Faisal, A. El-Sherik, Y. Elakwah, and M. Goosen, “Single asperity nano-scratch behavior of HIPed and cast Stellite 6 alloys,” Wear, 312, 70-82 (2014).

    Article  CAS  Google Scholar 

  14. M. I. Chebakov and S. A. Danilchenko, “Wear simulation of a spherical hinge joint with a thin composite coating,” Mech. Compos. Mater., 57, No. 5, 667-674 (2021).

    Article  CAS  Google Scholar 

  15. M. Islam, S. I. Shakil, N. M. Shaheen, P. Bayati, M. Haghshenas, “An overview of microscale indentation fatigue: composites, thin films, coatings, and ceramics,” Micron., 148, 103110 (2021).

  16. B. Bhushan, “Nanomechanical characterization of solid surfaces and thin films. nanotribology and nanomechanics,”— Springer Int. Publ. AG, 177-251 (2017).

  17. P. Shojaei, R. Scazzosi, M. Trabia, B. O’Toole, M. Giglio, C. Zhang, Y. Liao, and A. Manes, “An approach for material model identification of a composite coating using micro-indentation and multi-scale simulations,” Coatings, 12, Iss. 1 (2022).

  18. R. Iankov, S. Cherneva, and D. Stoychev, “Investigation of material properties of thin copper films through finite element modeling of microindentation test,” Appl. Surf. Sci., 254, 5460-5469 (2008).

    Article  CAS  Google Scholar 

  19. J. L. Hay and G. Pharr, “Instrumented indentation testing,” Mech. Test. Evaluation. Ohio: A.S.M. Int., Mater. Park, 231-240 (2000).

  20. Yu. I. Golovin, Nanoindentation and Its Possibilities [in Russian], M., Mashinostroenie (2009).

  21. W. C. Oliver and G. M. Pharr, “Measurement of hardness and elastic modulus by instrumented indentation: Advances in understanding and refinements to methodology,” J. Mater. Res., 19, 3-20 (2004).

    Article  CAS  Google Scholar 

  22. A. A. Ilyushin, Plasticity. Part 1. Elastic-plastic deformations [in Russian], M., OGIZ (1948).

  23. V. V. Petrov, Nonlinear Incremental Structural Mechanics [in Russian], M., Infra-Engineering (2014).

  24. A. I. Lur’e, Theory of Elasticity [in Russian], M., Nauka (1970).

  25. E. Madenci and I. Guven, The Finite Element Method and Applications in Engineering Using ANSYS. - N.Y., Springer (2006).

  26. URL: https://ansyshelp.ansys.com/account/secured?returnurl=/Views/Secured/corp/v190/ans_ctec/ctec_includwear.html

  27. H. Pelletier, J. Krier, A. Cornet, and P. Mille, “Limits of using bilinear stress-strain curve for finite element modeling of nanoindentation response on bulk materials,” Thin Solid Films, 379, Iss. 12, 147-155 (2000).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. I. Chebakov.

Additional information

Translated from Mekhanika Kompozitnykh Materialov, Vol. 58, No. 6, pp. 1145-1156, November-December, 2022. Russian DOI: https://doi.org/10.22364/mkm.58.6.03.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chebakov, M.I., Danil’chenko, S.A. Theoretical-Experimental Approach to Determining the Mechanical Characteristics of Thin Polymer Composite Coatings. Mech Compos Mater 58, 803–810 (2023). https://doi.org/10.1007/s11029-023-10069-y

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11029-023-10069-y

Keywords

Navigation