Skip to main content
Log in

Study of the Specifics of Liquid-Phase Oxidation of Aluminum Melt to Obtain an Aluminum Matrix Composite

  • Published:
Metallurgist Aims and scope

The paper describes theoretical studies and presents the results of practical experiments related to the production of aluminum matrix composites by internal oxidation. According to the proposed technology, the formation of aluminum oxide occurs directly inside the aluminum melt, which enables a one-step process for producing a composite material and also ensures the economic efficiency of the process. The theoretical part discusses the basic provisions of the model of internal liquid-phase oxidation of molten aluminum with oxygen to produce α-Al2O3. The practical part provides the results of mechanical tests as well as sample microstructure, which confirm the theoretical assumptions. The possibility of achieving various levels of melt saturation as well as a wide range of various strengthening phase sizes has been shown. The porosity of the resulting material was analyzed. A comparative cost analysis of the alloys produced by adding Al2O3 powder and by utilizing internal oxidation of molten aluminum was performed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.

Similar content being viewed by others

References

  1. D. K. Koli, G. Agnihotri, and R. Purohit, “Properties and characterization of Al-Al2O3 composites processed by casting and powder metallurgy routes (review),” Int. J. of Latest Trends in Engineering and Technology (IJLTET), 2, 4, 486–493 (2013).

    Google Scholar 

  2. A. A. Adebisi, M. A. Maleque, and M. M. Rahman, “Metal matrix composite brake rotor: historical development and product life cycle analysis,” Int. J. of Automotive and Mechanical Engineering, 4, 471–480 (2011).

    Article  Google Scholar 

  3. Yu. A. Kurganova and A. G. Kolmakov, Structural Metal Matrix Composite Materials [in Russian], Moscow (2015).

  4. Р. K. Rohatgi, IUNIDO’s State-of-the-art series: Advances in Materials Technology: MONITOR, Compiled by the Industrial Technology Development Division Department of Industrial Promotion, Vienna, Austria, No. 17 (1990).

  5. L. Yao-Hui, D. Jun, Y. Si-Rong, and W. Wei, “High temperature friction and wear behavior of Al2O3 and/or carbon short fiber reinforced Al-12Si alloy composites,” Wear, 256, 275–285 (2004); https://doi.org/10.1016/S0043-1648(03)00387-9.

    Article  CAS  Google Scholar 

  6. H. Karakoç, Ş. Karabulut, and R. Çıtak, “Study on mechanical and ballistic performances of boron carbide reinforced Al 6061 aluminum alloy produced by powder metallurgy,” Composites. Part B: Engineering, No. 148, 68–80 (2018).

  7. A. Mortensen, J. A. Cornie, and M. C. Flemings, “Solidification processing of metal matrix composites,” JOM, 40 (2), 12–19 (1988); https://doi.org/10.1007/BF03258826.

    Article  CAS  Google Scholar 

  8. S. M. Gorbatyuk, A. N. Pashkov, A. Yu. Zarapin, and A. D. Bardovskii, “Development of hot-pressing technology for producing aluminum-based metal-matrix composite materials,” Metallurg, No. 12, 54–58 (2018).

  9. M. P. Kuzmin, N. A. Ivanov, V. V. Kondratyev, V. G. Grigoryev, M. Yu. Kuzmina, A. I. Begunov, A. S. Kuzmina, and N. N. Ivanchik, “Obtaining aluminum-carbon nanotubes composite material by hot pressing,” Metallurg, No. 9, 97–102 (2017).

  10. A. A. Shavnev, V. V. Berezovskii, and Yu. A. Kurganova, “Specifics of using a structural metallic composite material based on SiC particle-reinforced aluminum alloy. Part I (review),” Novosti Materialovedeniya. Nauka i Tekhnika, No. 3(15), 3–10 (2015).

    Google Scholar 

  11. A. A. Shavnev, V. V. Berezovskii, and Yu. A. Kurganova, “Specifics of using a structural metallic composite material based on SiC particle-reinforced aluminum alloy. Part II (review),” Novosti Materialovedeniya. Nauka i Tekhnika, No. 3(15), 11–17 (2015).

    Google Scholar 

  12. M. Rijesh, J. Valder, D. Jithin, C. R. Dileep, R. N. Abin, F. Shibin, and M. M. Havila, “Production of Al-Al2O3 MMC by P/M route and to study the feasibility of fusion welding,” American J. of Mater. Sci., 6 (4A), 99–101 (2016); https://doi.org/10.5923/c.materials.201601.19.

    Article  Google Scholar 

  13. A. Gnanavelbabu, K. Rajkumar, and P. Saravanan, “Investigation on the cutting quality characteristics of abrasive water jet machining of AA6061-B4C-hBN hybrid metal matrix composites,” Mater. and Manufacturing Processes, 33 (12), 1313–1323 (2018).

    Article  CAS  Google Scholar 

  14. I. Dinaharan and E. T. Akinlabi, “Low cost metal matrix composites based on aluminum, magnesium and copper reinforced with fly ash prepared using friction stir processing,” Composites Communications, No. 9, 22–26 (2018).

  15. C. C. Chen, C. Y. Chen, H. W. Yang, Y. K. Kuo, and J. S. Lin, “Phase equilibrium in carbothermal reduction Al2O3 → AlN studied by thermodynamic calculations,” Atlas J. Mater. Sci., No. 1(2), 30–37 (2014); https://doi.org/10.5147/ajms.2014.0172.

    Article  Google Scholar 

  16. M. Vlasova, N. Kakazey, I. Rosales, L. Krushinskaya, A. Bykov, T. Tomila, E. Voitsehovskaya, and V. Vinokurov, “Synthesis of composite AlN-AlON-Al2O3 powders and ceramics prepared by high-pressure sintering,” Science of Sintering, No. 42, 283–295 (2010); https://doi.org/10.2298/SOS1003283V.

  17. A. A. Panfilov, Ye. S. Prusov, and V. A. Kechin, “Challenges and future development of the production and use of aluminum-matrix composite alloys,” Trudy NGTU im. R. Ye. Alekseeva, No. 2 (99), 210–217 (2013).

  18. Ye. A. Chernyshov, Ye. A. Romanova, and A. D. Romanov, “Development of a fuel element based on highly metallized gas-free fuel,” Vestnik MGTU im. N. E. Bauman, Ser. Mashinostroyeniye, No. 6 (105), 74–81 (2015).

  19. M. W. Beckstead, Y. Liang, and K. V. Padduppakkam, “Numerical simulation of single aluminum particle combustion,” Fizika Goreniya i Vzryva, No. 6, 15–33 (2005).

  20. A. V. Fedorov and Yu. V. Kharlamova, “Ignition of an aluminum particle,” Fizika Goreniya i Vzryva, No. 5, 65–68 (2003).

  21. V. A. Babuk, “Combustion of a metallized fuel in the surface layer of a solid rocket propellant,” in: Proc. 2nd Int. Seminar “Intrachamber Processes, Combustion, and Gas Dynamics of Disperse Systems,” St. Petersburg (1997), pp. 194–219.

  22. M. W. Beckstead, “Correlating aluminum burning times,” Fizika Goreniya i Vzryva, No. 5, 55–70 (2005).

  23. V. G. Ivanov, O. V. Gavrilyuk, O. V. Glazkov, and M. N. Safronov, “Specific features of the reaction between ultrafine aluminum and water in a combustion regime,” Fizika Goreniya i Vzryva, No. 2, 60–66 (2000).

  24. V. S. Kudyakova, “Development of the technology for stabilizing cubic modifications of aluminum nitride,” Dissert. Cand. Tekhn. Sci., Yekaterinburg (2018).

  25. Ye. A. Chernyshov, A. D. Romanov, and Ye. A. Romanova, “Production of highly reinforced dispersion-hardened aluminum-based composite material by internal oxidation,” Metallurg, No. 8, 78–81 (2018).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. D. Romanov.

Additional information

Translated from Metallurg, Vol. 65, No. 7, pp. 75–80, July, 2021. Russian DOI: 10.52351/00260827_2021_07_75.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Romanov, A.D., Romanova, E.A. & Chernyshov, E.A. Study of the Specifics of Liquid-Phase Oxidation of Aluminum Melt to Obtain an Aluminum Matrix Composite. Metallurgist 65, 775–782 (2021). https://doi.org/10.1007/s11015-021-01215-9

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11015-021-01215-9

Keywords

Navigation