Skip to main content
Log in

Complex Vanadium-Containing Ferroalloys

  • Published:
Metallurgist Aims and scope

The possibility of preparing complex vanadium-containing ferroalloys directly from vanadium slag and their application in steelmaking are considered in a review. Complex alloys make it possible to expand the ore base for ferroalloy production since it may involve poorer and more complex charge materials.

Due to this it is possible to regulate parameters of the production process of their preparation more flexibly. Dependences of the physicochemical and thermophysical properties of complex ferroalloys (melting temperature, density, heat capacity, thermal conductivity, melting time in liquid steel, changes in steel temperature during ferroalloy introduction) on the concentration of vanadium, silicon, titanium and manganese in the ferroalloy are studied. The most favorable effect on properties of the ferroalloys studied appears to be an increase in silicon concentration, in view of which with complex vanadium ferroalloy it is useful to include an element such as silicon, and the vanadium-containing oxide component of the charge may be leaner with respect to the basic element content than commercial vanadium pentoxide. Use of vanadium converter slag makes it possible to exclude the vanadium pentoxide preparation stage from the production chain for processing vanadium. It is beneficial for production because vanadium pentoxide processing is characterized by a high level of environmental pollution and loss of vanadium (about 25%).

Use of complex vanadium ferroalloys during steel treatment demonstrates the expediency of their use. Combined introduction of vanadium with silicon, calcium, and manganese into a steel melt makes it possible to create a favorable composition and shape for non-metallic inclusions. The main advantages of preparing and using complex vanadium ferroalloys are demonstrated.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. V. P. Zaiko, V. I. Zhuchkov, L. I. Leont’ev, et al., Vanadium-Containing Ferroalloy Technology [in Russian], IKTs, Akademkniga, Moscow (2004).

  2. Review of the market for vanadium and vanadium-containing products in the CIS (2009); https://www.marketing-services.ru/imgs/ goods/800/rynok_vanadija.pdf.

  3. G. B. Sadykhov, “Fundamental problems and prospects for using titanium raw material within Russia,” Izv. Vuz. Chern. Met., 63, No. 3-4 178–194 (2020).

  4. L. A. Smirnov, Yu. A. Deryabin, S. K. Nosov, et al., Converter Conversion of Vanadium Cast Iron [in Russian], Sred. Ural Knizh. Izd., Ekaterinburg (2000).

  5. A. A. Smirnov (editor), Vanadium-Containing Steel and Alloys. Handbook [in Russian], UrO RAN, Ekaterinburg (2003).

  6. Ferroalloy market in 2017–2018: Production in Russia. Metall Research. Metallurgical Research; URL: /www.metalresearch.ru/ ferroalloys_market_2017–2018.html.

  7. A. A. Filippenkov, Yu. A Deryabin, and L. A. Smirnov, Effective Technology for Alloying Steel with Vanadium [in Russian], UrO RAN Ekaterinburg (2001).

  8. J. Hall, “The extraction of iron and vanadium iron and vanadium from titaniferrous magnetite one with particular reference to the contributions of Republic of South Africa,” Proc. Symp. on Exploitation by the ton of Vanadium-Bearing Titanomagnetite. November 14–16 (1989), Panzhihua, China, Beijing (1989).

  9. N. A. Vatolin, Yu. A. Deryabin, and L. A. Smirnov, Vanadium Slags [in Russian], Nauka, Moscow (1988).

  10. L. I. Leont’ev, N. A. Vatolin, S. V. Shavrin, and N. S. Shumakov, Complex Ore Pyrometallurgical Processing [in Russian], Metallurgiya, Moscow (1997).

  11. M. Lindvall, S. Rutqvist, and G. Ye, “Recovery of vanadium from V-bearing BOF-slag using an EAF,” The Twelfth International Ferroalloys Congress Sustainable Future Helsinki, Finland (2010).

  12. G. Ye, E. Burström, J. Piret, and M. Kühn, “Reduction of steelmaking slags for recovery of valuable metals and oxide materials,” Scandinavian J. of Metallurgy, 32, 7–14 (2003).

    Article  CAS  Google Scholar 

  13. G. Ye, “Recovery of vanadium from LD slag, a state of the art report. Part 1 — Facts and metallurgy of vanadium,” Report JK 88031, 2006-04-05, ISSN 0280-249X.

  14. C. K. Gupta and N. Krishnamurthy, Extractive Metallurgy of Vanadium, Elsevier, Amsterdam (1992).

    Google Scholar 

  15. C. K. Gupta, “The aluminothermic process for vanadium production,” Proceedings of the International Symposium on Vanadium, Montréal, Canada, CIM (2002).

  16. R. R. Moskalyk and A. M. Alfantazi, “Processing of vanadium: a review,” Minerals Engineering, 16, 793–805 (2003).

    Article  CAS  Google Scholar 

  17. A. S. Shapovalov, A. V. Polishchuk, B. L. Tuzhikov, A. A. Il’inskikh, and M. N. Taldykin, RF patent. 0002633678, Method for preparing manganese-silicon, vanadium master alloy, Claim, 12.21.2016, Publ. 10.16.2017, Bull. No. 29.

  18. M. I. Gasik, V. A. Gladkikh, and A. V. Zhdanov, “Calculation of the value of manganese ore raw materials,” Russian Metallurgy (Metally), No. 8, 756–758 (2009).

  19. A. B. Esenzhulov, Ya. I. Ostrovskii, V. I. Afanas’ev, et al., “Russian chromium ore in smelting high-carbon ferrochrome at OAO SZF,” Steel in Translation, 38, No. 4, 315–317 (2008).

  20. D. Yessengaliyev, S. Baisanov, A. Issagulov et al., “Thermodynamic diagram analysis (TDA) of MnO–CaO-Аl2O3–SiO2 and phase composition of slag in refined ferromanganese production,” Metallurgiya, No. 3-4 (58), 291–294 (2019).

  21. A. S. Kim, О. V. Zayakin, A. A. Akberdin, and Yu. V. Kontsevoi, “Production and application of new complex boron-containing ferroalloys,” Russian Metallurgy, No. 12, 1148–1150 (2010).

  22. V. N. Karnaukhov, V. P. Zaiko, and Yu. I. Voronov, “Production of silicocalcium with vanadium,” Stal’, No. 8, 28–31 (1998).

  23. S. S. Spanov, A. K. Zhunusov, and L. B. Tolymbekova, “Steel pilot melting at LLP KSP STEEL using ferro-silica-aluminum,” Mеtallurgist, 60, No. 11-12, 1149–1154 (2017).

  24. N. A. Andreev, V. I. Zhuchkov, and O. V. Zayakin, “Density of chromium-containing ferroalloys,” Russian Metallurgy (Metally), No. 6, 418–419 (2013).

  25. A. L. Zav’yalov, A. S. Noskov, F. S. Rakovskii, et al., “Physicochemical properties of vanadium-containing ferroalloys,” Izv. Vuz. Chern. Met., No. 10., 43–46 (1986).

  26. O. V. Zayakin, L. A. Smirnov, V. I. Zhuchkov, and E. Yu. Lozovaya, “Mathematical simulation of the melting of nitrided ferroalloys in an iron–carbon melt,” Russian Metallurgy (Metally), No. 9, 909–915 (2019).

  27. V. A. Andreyashchenko, A. S. Baisanov, and E. V. Nikurashina, “Development of vanadium master alloy melting technology using a complex silico-aluminum ferroalloy as a reducing agent, “Uspekhi Sov. Estest., No. 11, 7–10 (2015).

  28. D. K. Nesterov, N. A. Fomin, M. S. Gordienko, et al., Steel for High Quality Rails [in Russian], UkrNIImet, Khar’kov (1995).

  29. V. N. Karnoukhov, Yu. I. Voronov, and V. P. Zaiko, “Features of melting technology for silicocalcium with vanadium,” Stal’, No. 6, 49–52 (1997).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to L. A. Smirnov.

Additional information

Translated from Metallurg, Vol. 64, No. 12, pp. 22–27, December, 2020.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Smirnov, L.A., Zhuchkov, V.I., Zayakin, O.V. et al. Complex Vanadium-Containing Ferroalloys. Metallurgist 64, 1249–1255 (2021). https://doi.org/10.1007/s11015-021-01112-1

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11015-021-01112-1

Keywords

Navigation