Skip to main content
Log in

A Study of the Mechanical Properties of Railroad Wheels Manufactured from a Billet Broached in a Helical Rolling Mill

  • Published:
Metallurgist Aims and scope

We describe the results of a full-scale experiment in the fabrication of 957 mm diameter railroad wheels from a pre-formed hollow billet obtained by piercing a thick-walled sleeve with an ingot. We found that a 474 mm diameter steel wheel billet can be smoothly pierced using a rotary piercing mill. The process of forming hollow billets when mass-producing wheels in press-rolling equipment also remains stable. The mechanical specifications of railroad wheels fabricated from hollow billets meet regulatory requirements.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.

Similar content being viewed by others

References

  1. V. P. Romanenko, A. V. Fomin, V. V. Begnarskii, A. A. Yandimirov, and A. N. Nikulin, “Deformation action of screw rolling on a cast wheel billet,” Metallurgist 56, 753–759 (2013) [Metallurg, No. 10, 51–56].

    Article  CAS  Google Scholar 

  2. E. A. Kharitonov, I. N. Potapov, I. Z. Vol’shonok, et al., “Quality of titanium-alloy products produced using billets from a radialshear rolling mill,” Tsvetnye Metally, No. 1, 44–47 (1992) [in Russian].

  3. E. A. Kharitonov, I. N. Potapov, I. Z. Vol’shonok, et al., “Effect of radial-shear rolling on quality of titanium-alloy intermediate products,” Tsvetnye Metally, No. 5, 56–57 (1992).

  4. S. P. Galkin, E. A. Kharitonov, and V. P. Romanenko, Radial-Shear Rolling—A New, High-Efficiency Metal Forming Technique. Progressive Metal-Forming Technologies. An Educational and Procedural Handbook (IRIAS, Moscow, 2009), 600 pp.

  5. I. N. Potapov and P. I. Polukhin, Helical Rolling Technology (Metallurgiya, Moscow, 1990), 344 pp.

  6. B. Romantsev, A. Goncharuk, V. Y. Zimin, V. Pakhomov, A. Aleshchenko, and O. Matyko, “Introducing seamless-pipe production at OAO Vyksunskii Metallurgicheskii Zavod,” Steel in Translation 39, 803–805 (2009).

    Article  Google Scholar 

  7. B. Romantsev, A. Goncharuk, A. Aleshchenko, Y. Gamin, and M. Mintakhanov, “Development of multipass skew rolling technology for stainless steel and alloy pipes’ production,” International Journal of Advanced Manufacturing Technology, no. 4, 1–8 (2018). International Journal of Advanced Manufacturing Technology August , Volume 97, Issue 9–12, pp 3223–3230 (2018).

    Google Scholar 

  8. V. P. Romanenko, A. V. Fomin, and A. N. Nikulin, “Effect of preliminary deformation of the cast semifinished product on the service properties of wheel steel,” Metallurgist 57, 303–309 (2013) [Metallurg, No. 4, 51–56 (2013)].

    Article  Google Scholar 

  9. A. N. Nikulin, “Metal flow during piercing on a helical rolling mill,” Metallurgist 48, 460–466 (2004) [Metallurg, No. 9, 42–46 (2004)].

    Article  CAS  Google Scholar 

  10. A. N. Nikulin, “The role of rolling method in forming the service properties of metal products,” Proizvodstvo Prokata, No. 8, 2–5 (2002).

  11. A. N. Nikulin and V. V. Streletskii, “Deformation of Continuous-Cast Metal During Rotary Rolling,” Metallurgist 49, 97–101 (2005) [Metallurg, No. 3, 43–46 (2005)].

    Article  CAS  Google Scholar 

  12. G. P. Miklyaev, G. S. Neshpor, and V. G. Kudryashov, Kinetics of Fracture (Metallurgiya, Moscow, 1979), 278 pp.

  13. V. P. Romanenko, A. V. Fomin, and G. P. Illarionov, “Study of metal shape change during deformation in presses of solid and hollow billets by computer simulation in a program complex Deform 3D,” Izv. Vyssh. Uchebn. Zaved., Chern. Met., No. 3, 59–62 (2012).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to V. P. Romanenko.

Additional information

Translated from Metallurg, Vol. 62, No. 6, pp. 73–77, May 2018. Original article submitted November 27, 2017.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Romanenko, V.P., Fomin, A.V., Sevast’yanov, A.A. et al. A Study of the Mechanical Properties of Railroad Wheels Manufactured from a Billet Broached in a Helical Rolling Mill. Metallurgist 62, 568–573 (2018). https://doi.org/10.1007/s11015-018-0694-y

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11015-018-0694-y

Keywords

Navigation