Skip to main content
Log in

Fibre optics health monitoring for aeronautical applications

  • Advances in the Mechanics of Composite and Sandwich Structures
  • Published:
Meccanica Aims and scope Submit manuscript

Abstract

The detection of stress/strain field in structural components represents one of the cornerstones of continuous mechanics analysis of materials and structures. In particular, this paper presents some of the most remarkable aspects of aeronautical structures monitoring techniques through fibre optics (FO) sensors; given their capability to convert local or distributed strains into optical signal and to transmit it remotely, optical fibres represent a powerful detection tool which can be integrated in complex structures. Firstly, some basic technological concerns to be tackled in view of sensors integration are considered, e.g. trade-off process between bonding and embedding techniques, co-bonding or co-curing, inter- or intra-laminar embedment, compatibility between host material and optical fibres, degree of invasivity and interface analysis, bending sensitivity, use of quick-packs and connectors to guarantee sensors integrity and functionality. Then, general concerns to be faced during the design process of sensors networks for strain sensing, health- and process-monitoring are analysed (e.g. distributed, localized and co-located sensors, hot-spot identification, signal management, multiplexing, attenuation). Moreover, a number of issues are addressed for a reliable conversion of optical signal into mechanical strain field. In particular, theoretical and experimental techniques are presented, devoted to thermal/mechanical signals decoupling. Finally, the use of fibre Bragg’s grating sensors and chirped arrays are compared in view of solving the problem of reconstructing the stress/strain field on the basis of spectral signals provided by FO sensors.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24

Similar content being viewed by others

Abbreviations

ACT:

Across capillary tube

DCB:

Double cantilever beam

DTG:

Draw tower array

ECT:

Extremity capillary tube

ENF:

End notched flexure

FO:

Fibre optic

FBG:

Fibre bragg grating

FWHM:

Full width half maximum

GFRP:

Glass fibre reinforced plastic

IFSS:

Interfacial shear stress

MAXERR:

Maximum error

QP:

Quick-pack

RMSE:

Root mean square error

RTM:

Resin transfer moulding

SHM:

Structural health monitoring

SpaC:

Spatial continuity

SpaD:

Spatial discontinuity

SpeC:

Spectral continuity

SpeD:

Spectral discontinuity

TMM:

Transfer matrix method

UD:

Unidirectional

References

  1. Airoldi A, Sala G, Bettini P, Baldi A (2013) An efficient approach for modeling interlaminar damage in composite laminates with explicit finite element codes. J Reinf Plast Compos 32(15):1075–1091

    Article  Google Scholar 

  2. Airoldi A, Baldi A, Bettini P, Sala G (2014) Efficient modelling of forces and local strain evolution during delamination of composite laminates. Compos Part B Eng 72:137–149

  3. Baldi A, Airoldi A, Crespi M, Iavarone P, Bettini P (2011) Modelling competitive delamination and debonding phenomena in composite t-joints. Proced Eng 10:3483–3489

    Article  Google Scholar 

  4. Barbarino S, Bilgen O, Ajaj RM, Friswell MI, Inman DJ (2011) A review of morphing aircraft. J Intell Mater Syst Struct 22(9):823–877

    Article  Google Scholar 

  5. Bettini P, Sala G (2008) Preliminary assessment of helicopter rotor blades fatigue endurance through embedded fo sensors. In: Proceeding of the 24th ICAF Symposium, 16–18

  6. Bettini P, Riva M, Sala G, Di Landro L, Airoldi A, Cucco J (2009) Carbon fiber reinforced smart laminates with embedded sma actuatorspart i: embedding techniques and interface analysis. J Mater Eng Perform 18(5–6):664–671

    Article  Google Scholar 

  7. Bettini P, Di Landro L, Airoldi A, Baldi A, Sala G (2011) Characterization of the interface between composites and embedded fiber optic sensors or nitinol wires. Proced Eng 10:3490–3496

    Article  Google Scholar 

  8. Bettini P, Bertoli S, Sala G, Gaspari R, Pozzati G (2012a) Development of state-of-the-art optical sensors for the monitoring of deep sea umbilicals and flexible pipelines. In: SPIE smart structures and materials + nondestructive evaluation and health monitoring, International Society for Optics and Photonics, pp 83, 430E–83, 430E

  9. Bettini P, Sala G, Di Landro L, Tessadori E (2012b) Embedded fibre optic techniques for primary structural components: strain and temperature monitoring. In: proceedings of the 15th European conference on composite materials, ECCM, Padova (It), ICCM

  10. Bettini P, Guerreschi E, Sala G (2015) Development and experimental validation of a numerical tool for structural health and usage monitoring systems based on chirped grating sensors. Sensors 15(1):1321–1341

    Article  Google Scholar 

  11. Caucheteur C, Chen C, Albert J, Mégret P (2006) Use of weakly titled fiber bragg gratings for strain sensing purposes. In: proceedings symposium 2006, Eindhoven, The Netherlands

  12. Chojetzki C, Rothhardt M, Ommer J, Unger S, Schuster K, Mueller HR (2005) High-reflectivity draw-tower fiber bragg gratingsarrays and single gratings of type ii. Opt Eng 44(6):060,503–060,503

    Article  Google Scholar 

  13. Ciminello M, Bettini P, Ameduri S, Guerreschi E, Cuneo G (2014) Experimental validation of a sensorized ring based on optical fiber for strain monitoring of morphing structure. 29th International Council of the Aeronautical Sciences (ICAS 2014). International Council of the Aeronautical Sciences, DEU, 1–10

  14. Ciminello M, Bettini P, Ameduri S, Guerreschi E, Concilio A, Sala G (2015) Monito-ring: an original fo system for morphing application. J Intell Mater Syst Struct. doi:10.1177/1045389X14568818

  15. Frazão O, Marques L, Marques J, Baptista J, Santos J (2007) Simple sensing head geometry using fibre bragg gratings for strain-temperature discrimination. Opt Commun 279(1):68–71

    Article  ADS  Google Scholar 

  16. Gerosa R, Stefania G, Tagliabue P, Bettini P, Di Landro L (2009) Monitoring of vartm process by embedded fiber optics. Atti del XX Congresso Nazionale AIDAA. Milano (It), AIDAA, pp 1–9

  17. GMBH FT (2015) FBGS Draw Tower Gratings. http://www.fbgs.com/

  18. Grande AM, Di Landro L, Bettini P, Baldi A, Sala G (2011) Rtm process monitoring and strain acquisition by fibre optics. Proced Eng 10:3497–3502

    Article  Google Scholar 

  19. Grattan K, Sun T (2000) Fiber optic sensor technology: an overview. Sens Actuators A Phys 82(1):40–61

    Article  Google Scholar 

  20. Guan BO, Tam HY, Chan HL, Choy CL, Demokan MS (2002) Discrimination between strain and temperature with a single fiber bragg grating. Microw Opt Technol Lett 33(3):200–202

    Article  Google Scholar 

  21. Hagemann V, Trutzel M, Staudigel L, Rothhardt M, Müller HR, Krumpholz O (1998) Mechanical resistance of draw-tower-bragg-grating sensors. Electron Lett 34(2):211–212

    Article  Google Scholar 

  22. Jackson S (2002) Systems engineering for commercial aircraft. Aldershot

  23. James S, Dockney M, Tatam R (1996) Simultaneous independent temperature and strain measurement using in-fibre bragg grating sensors. Electron Lett 32(12):1133–1134

    Article  Google Scholar 

  24. Jin L, Zhang W, Zhang H, Liu B, Zhao J, Tu Q, Kai G, Dong X (2006) An embedded fbg sensor for simultaneous measurement of stress and temperature. Photonics Technol Lett IEEE 18(1):154–156

    Article  ADS  Google Scholar 

  25. Kang HK, Kang DH, Bang HJ, Hong CS, Kim CG (2002) Cure monitoring of composite laminates using fiber optic sensors. Smart Mater Struct 11(2):279

    Article  ADS  Google Scholar 

  26. Kashyap R (1999) Fiber bragg gratings. Academic press, London

    Google Scholar 

  27. Montanini R, D’Acquisto L (2007) Simultaneous measurement of temperature and strain in glass fiber/epoxy composites by embedded fiber optic sensors: I. cure monitoring. Smart Mater Struct 16(5):1718

    Article  ADS  Google Scholar 

  28. Romero R, Frazão O, Pereira D, Salgado H, Araújo F, Ferreira L (2005) Intensity-referenced and temperature-independent curvature-sensing concept based on chirped fiber bragg gratings. Appl Opt 44(18):3821–3826

    Article  ADS  Google Scholar 

  29. Rostami A, Yazdanpanah-Goharriz A (2007) A new method for classification and identification of complex fiber bragg grating using the genetic algorithm. Prog Electromagn Res 75:329–356

    Article  Google Scholar 

  30. Staszewski W, Boller C, Tomlinson GR (2004) Health monitoring of aerospace structures: smart sensor technologies and signal processing. Wiley, New York

    Google Scholar 

  31. Tessler A, Spangler JL (2005) A least-squares variational method for full-field reconstruction of elastic deformations in shear-deformable plates and shells. Comput Methods Appl Mech Eng 194(2):327–339

    Article  ADS  MATH  Google Scholar 

  32. Udd E, Kreger S, Calvert S, Kunzler M, Davol K (2003) Usage of multi-axis fiber grating strain sensors to support nondestructive evaluation of composite parts and adhesive bond lines. Technical report, DTIC Document

  33. Wang Y, Han B, Kim D, Bar-Cohen A, Joseph P (2008) Integrated measurement technique for curing process-dependent mechanical properties of polymeric materials using fiber bragg grating. Exp Mech 48(1):107–117

    Article  Google Scholar 

  34. Yam SP, Baxter GW, Wade SA, Collins SF (2010) Modelling of an alternative pi-phase-shifted fibre bragg grating operating at twice the bragg wavelength. In: 35th Australian conference on optical fibre technology, Australian Institute of Physics

  35. Yashiro S, Takeda N, Okabe T, Sekine H (2005) A new approach to predicting multiple damage states in composite laminates with embedded fbg sensors. Compos Sci Technol 65(3):659–667

    Article  Google Scholar 

  36. Zhandarov SF, Pisanova EV (1997) The local bond strength and its determination by fragmentation and pull-out tests. Compos Sci Technol 57(8):957–964

    Article  Google Scholar 

  37. Zhang R, Zheng S, Xia Y (2008) Strain profile reconstruction of fiber bragg grating with gradient using chaos genetic algorithm and modified transfer matrix formulation. Opt Commun 281(13):3476–3485

    Article  ADS  Google Scholar 

Download references

Acknowledgments

The sponsorship of MIUR and Regione Lombardia within the frame of STIMA, SMAT and MACH projects are gratefully acknowledged. The experimental activities described in this paper have been performed at Advanced Materials Laboratory (AMALA) of Politecnico di Milano.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Paolo Bettini.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sala, G., Di Landro, L., Airoldi, A. et al. Fibre optics health monitoring for aeronautical applications. Meccanica 50, 2547–2567 (2015). https://doi.org/10.1007/s11012-015-0200-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11012-015-0200-6

Keywords

Navigation