Skip to main content
Log in

Study on the reduction roasting of spent LiNixCoyMnzO2 lithium-ion battery cathode materials

  • Published:
Journal of Thermal Analysis and Calorimetry Aims and scope Submit manuscript

Abstract

Simple and environment-friendly recovery of valuable metals from spent LIBs was explored. The experimental method, which included reduction roasting and hydrometallurgical recovery, is called a quasi-reversible process. The principle behind the quasi-reversible model could be used to assess the energy consumed during the recovery of metals from cathode active materials. The roasting process was analysed using TG–DSC and Kissinger equation. XRD patterns and mass loss ratios were used to investigate the layered LiNixCoyMnzO2 that broke into Li2CO3, MnO, NiO, Ni and Co. Roasting temperature, coke dosage and roasting time were assessed to determine the leaching efficiency of Li, Ni, Co and Mn. Results indicated that the optimum roasting conditions were roasting temperature of 650 °C, coke dosage of 10% and roasting time of 30 min. The roasted products under the optimum parameters were used to leach the valuable metals, and the leaching efficiencies of Li, Ni, Co and Mn were 93.67%, 93.33%, 98.08% and 98.68%, respectively. Li2CO3 solution recovered from water leaching could be utilised to produce Li2CO3 by evaporative crystallisation. Moreover, divalent solution of Ni, Co and Mn obtained via acid leaching without added reducer could be recycled in the co-precipitation of the ternary precursor.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

References

  1. Etacheri V, Marom R, Elazari R, Salitra G, Aurbach D. Challenges in the development of advanced Li-ion batteries: a review. Energy Environ Sci. 2011;4(9):3243. https://doi.org/10.1039/c1ee01598b.

    Article  CAS  Google Scholar 

  2. Scrosati B, Hassoun J, Sun Y-K. Lithium-ion batteries. A look into the future. Energy Environ Sci. 2011;4(9):3287. https://doi.org/10.1039/c1ee01388b.

    Article  CAS  Google Scholar 

  3. Sit K, Li PKC, Ip CW, Li CW, Wan L, Lam YF, et al. Studies of the energy and power of current commercial prismatic and cylindrical Li-ion cells. J Power Sources. 2004;125(1):124–34. https://doi.org/10.1016/s0378-7753(03)00833-4.

    Article  CAS  Google Scholar 

  4. Lv W, Wang Z, Cao H, Sun Y, Zhang Y, Sun Z. A critical review and analysis on the recycling of spent lithium-ion batteries. ACS Sustain Chem Eng. 2017. https://doi.org/10.1021/acssuschemeng.7b03811.

    Article  Google Scholar 

  5. Kang DH, Chen M, Ogunseitan OA. Potential environmental and human health impacts of rechargeable lithium batteries in electronic waste. Environ Sci Technol. 2013;47(10):5495–503. https://doi.org/10.1021/es400614y.

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  6. Nitta N, Wu F, Lee JT, Yushin G. Li-ion battery materials: present and future. Mater Today. 2015;18(5):252–64. https://doi.org/10.1016/j.mattod.2014.10.040.

    Article  CAS  Google Scholar 

  7. Zeng X, Li J, Singh N. Recycling of spent lithium-ion battery: a critical review. Crit Rev Environ Sci Technol. 2014;44(10):1129–65. https://doi.org/10.1080/10643389.2013.763578.

    Article  CAS  Google Scholar 

  8. Pant D, Dolker T. Green and facile method for the recovery of spent Lithium Nickel Manganese Cobalt Oxide (NMC) based lithium ion batteries. Waste Manag. 2017;60:689–95. https://doi.org/10.1016/j.wasman.2016.09.039.

    Article  CAS  PubMed  Google Scholar 

  9. Ordoñez J, Gago EJ, Girard A. Processes and technologies for the recycling and recovery of spent lithium-ion batteries. Renew Sustain Energy Rev. 2016;60:195–205. https://doi.org/10.1016/j.rser.2015.12.363.

    Article  CAS  Google Scholar 

  10. Zhang T, He Y, Wang F, Ge L, Zhu X, Li H. Chemical and process mineralogical characterizations of spent lithium-ion batteries: an approach by multi-analytical techniques. Waste Manag. 2014;34(6):1051–8. https://doi.org/10.1016/j.wasman.2014.01.002.

    Article  CAS  PubMed  Google Scholar 

  11. Meshram P, Pandey BD, Mankhand TR. Hydrometallurgical processing of spent lithium ion batteries (LIBs) in the presence of a reducing agent with emphasis on kinetics of leaching. Chem Eng J. 2015;281:418–27. https://doi.org/10.1016/j.cej.2015.06.071.

    Article  CAS  Google Scholar 

  12. Ferreira DA, Prados LMZ, Majuste D, Mansur MB. Hydrometallurgical separation of aluminium, cobalt, copper and lithium from spent Li-ion batteries. J Power Sources. 2009;187(1):238–46. https://doi.org/10.1016/j.jpowsour.2008.10.077.

    Article  CAS  Google Scholar 

  13. He LP, Sun SY, Song XF, Yu JG. Leaching process for recovering valuable metals from the LiNi1/3Co1/3Mn1/3O2 cathode of lithium-ion batteries. Waste Manag. 2017;64:171–81. https://doi.org/10.1016/j.wasman.2017.02.011.

    Article  CAS  PubMed  Google Scholar 

  14. Guo Y, Li F, Zhu H, Li G, Huang J, He W. Leaching lithium from the anode electrode materials of spent lithium-ion batteries by hydrochloric acid (HCl). Waste Manag. 2016;51:227–33. https://doi.org/10.1016/j.wasman.2015.11.036.

    Article  CAS  PubMed  Google Scholar 

  15. Song D, Wang X, Zhou E, Hou P, Guo F, Zhang L. Recovery and heat treatment of the Li(Ni1/3Co1/3Mn1/3)O2 cathode scrap material for lithium ion battery. J Power Sources. 2013;232:348–52. https://doi.org/10.1016/j.jpowsour.2012.10.072.

    Article  CAS  Google Scholar 

  16. Song D, Wang X, Nie H, Shi H, Wang D, Guo F, et al. Heat treatment of LiCoO2 recovered from cathode scraps with solvent method. J Power Sources. 2014;249:137–41. https://doi.org/10.1016/j.jpowsour.2013.10.062.

    Article  CAS  Google Scholar 

  17. Xiao J, Li J, Xu Z. Novel approach for in situ recovery of lithium carbonate from spent lithium ion batteries using vacuum metallurgy. Environ Sci Technol. 2017;51(20):11960–6. https://doi.org/10.1021/acs.est.7b02561.

    Article  CAS  PubMed  Google Scholar 

  18. Sun L, Qiu K. Vacuum pyrolysis and hydrometallurgical process for the recovery of valuable metals from spent lithium-ion batteries. J Hazard Mater. 2011;194:378–84. https://doi.org/10.1016/j.jhazmat.2011.07.114.

    Article  CAS  PubMed  Google Scholar 

  19. Yao L, Feng Y, Xi G. A new method for the synthesis of LiNi1/3Co1/3Mn1/3O2 from waste lithium ion batteries. RSC Adv. 2015;5(55):44107–14. https://doi.org/10.1039/c4ra16390g.

    Article  CAS  Google Scholar 

  20. Yang Y, Huang G, Xu S, He Y, Liu X. Thermal treatment process for the recovery of valuable metals from spent lithium-ion batteries. Hydrometallurgy. 2016;165:390–6. https://doi.org/10.1016/j.hydromet.2015.09.025.

    Article  CAS  Google Scholar 

  21. Yang L, Xi G, Xi Y. Recovery of Co, Mn, Ni, and Li from spent lithium ion batteries for the preparation of LiNixCoyMnzO2 cathode materials. Ceram Int. 2015;41(9):11498–503. https://doi.org/10.1016/j.ceramint.2015.05.115.

    Article  CAS  Google Scholar 

  22. Jha MK, Kumari A, Jha AK, Kumar V, Hait J, Pandey BD. Recovery of lithium and cobalt from waste lithium ion batteries of mobile phone. Waste Manag. 2013;33(9):1890–7. https://doi.org/10.1016/j.wasman.2013.05.008.

    Article  CAS  PubMed  Google Scholar 

  23. Sun L, Qiu K. Organic oxalate as leachant and precipitant for the recovery of valuable metals from spent lithium-ion batteries. Waste Manag. 2012;32(8):1575–82. https://doi.org/10.1016/j.wasman.2012.03.027.

    Article  CAS  PubMed  Google Scholar 

  24. Li L, Zhai L, Zhang X, Lu J, Chen R, Wu F, et al. Recovery of valuable metals from spent lithium-ion batteries by ultrasonic-assisted leaching process. J Power Sources. 2014;262:380–5. https://doi.org/10.1016/j.jpowsour.2014.04.013.

    Article  CAS  Google Scholar 

  25. Ku H, Jung Y, Jo M, Park S, Kim S, Yang D, et al. Recycling of spent lithium-ion battery cathode materials by ammoniacal leaching. J Hazard Mater. 2016;313:138–46. https://doi.org/10.1016/j.jhazmat.2016.03.062.

    Article  CAS  PubMed  Google Scholar 

  26. Zeng X, Li J, Shen B. Novel approach to recover cobalt and lithium from spent lithium-ion battery using oxalic acid. J Hazard Mater. 2015;295:112–8. https://doi.org/10.1016/j.jhazmat.2015.02.064.

    Article  CAS  PubMed  Google Scholar 

  27. Granata G, Moscardini E, Pagnanelli F, Trabucco F, Toro L. Product recovery from Li-ion battery wastes coming from an industrial pre-treatment plant: lab scale tests and process simulations. J Power Sources. 2012;206:393–401. https://doi.org/10.1016/j.jpowsour.2012.01.115.

    Article  CAS  Google Scholar 

  28. Li J, Shi P, Wang Z, Chen Y, Chang CC. A combined recovery process of metals in spent lithium-ion batteries. Chemosphere. 2009;77(8):1132–6. https://doi.org/10.1016/j.chemosphere.2009.08.040.

    Article  CAS  PubMed  Google Scholar 

  29. Li J-h, Li X-h, Zhang Y-h, Hu Q-y, Wang Z-x, Zhou Y-y, et al. Study of spent battery material leaching process. Trans Nonferrous Met Soc China. 2009;19(3):751–5. https://doi.org/10.1016/s1003-6326(08)60345-3.

    Article  Google Scholar 

  30. Li J, Wang G, Xu Z. Environmentally-friendly oxygen-free roasting/wet magnetic separation technology for in situ recycling cobalt, lithium carbonate and graphite from spent LiCoO2/graphite lithium batteries. J Hazard Mater. 2016;302:97–104. https://doi.org/10.1016/j.jhazmat.2015.09.050.

    Article  CAS  PubMed  Google Scholar 

  31. Hu J, Zhang J, Li H, Chen Y, Wang C. A promising approach for the recovery of high value-added metals from spent lithium-ion batteries. J Power Sources. 2017;351:192–9. https://doi.org/10.1016/j.jpowsour.2017.03.093.

    Article  CAS  Google Scholar 

  32. Bai L, Ma Y, Zhao W, Deng Y, Li S. Optimization and mechanism in preparing active magnesium oxide from magnesite. J Therm Anal Calorim. 2017;129(2):1103–9. https://doi.org/10.1007/s10973-017-6278-4.

    Article  CAS  Google Scholar 

  33. Suresh Kumar KR, Kalaiselvam S. Experimental investigations on the thermophysical properties of CuO-palmitic acid phase change material for heating applications. J Therm Anal Calorim. 2017;129(3):1647–57. https://doi.org/10.1007/s10973-017-6301-9.

    Article  CAS  Google Scholar 

  34. Worzakowska M. The effect of starch-g-copolymers structure on the oxidative behavior studied by the TG/DSC/FTIR-coupled method. J Therm Anal Calorim. 2017;129(1):367–76. https://doi.org/10.1007/s10973-017-6182-y.

    Article  CAS  Google Scholar 

  35. Huang Q, Ma L, Liu A, Ma X, Li J, Wang J, et al. The reactivity of charged positive Li1−n[NixMnyCoz]O2 electrodes with electrolyte at elevated temperatures using accelerating rate calorimetry. J Power Sources. 2018;390:78–86. https://doi.org/10.1016/j.jpowsour.2018.04.036.

    Article  CAS  Google Scholar 

  36. Timoshevskii AN, Ktalkherman MG, Emel’kin VA, Pozdnyakov BA, Zamyatin AP. High-temperature decomposition of lithium carbonate at atmospheric pressure. High Temp. 2008;46(3):414–21. https://doi.org/10.1134/s0018151x0803019x.

    Article  CAS  Google Scholar 

  37. Hibbard GD, Aust KT, Erb U. Thermal stability of electrodeposited nanocrystalline Ni–Co alloys. Mater Sci Eng A. 2006;433(1–2):195–202. https://doi.org/10.1016/j.msea.2006.06.096.

    Article  CAS  Google Scholar 

  38. Kissinger HE. Variation of peak temperature with heating rate in differential thermal analysis. J Res Natl Bur Stand. 1956;57(4):217. https://doi.org/10.6028/jres.057.026.

    Article  CAS  Google Scholar 

  39. Kissinger HE. Reaction kinetics in differential thermal analysis. Anal Chem. 1957;29(11):1702–6. https://doi.org/10.1021/ac60131a045.

    Article  CAS  Google Scholar 

  40. Wu L, Nam K-W, Wang X, Zhou Y, Zheng J-C, Yang X-Q, et al. Structural origin of overcharge-induced thermal instability of Ni-containing layered-cathodes for high-energy-density lithium batteries. Chem Mater. 2011;23(17):3953–60. https://doi.org/10.1021/cm201452q.

    Article  CAS  Google Scholar 

  41. Yoon W-S, Chung KY, Balasubramanian M, Hanson J, McBreen J, Yang X-Q. Time-resolved XRD study on the thermal decomposition of nickel-based layered cathode materials for Li-ion batteries. J Power Sources. 2006;163(1):219–22. https://doi.org/10.1016/j.jpowsour.2006.01.043.

    Article  CAS  Google Scholar 

  42. Zheng J, Liu T, Hu Z, Wei Y, Song X, Ren Y, et al. Tuning of thermal stability in layered Li(NixMnyCoz)O2. J Am Chem Soc. 2016;138(40):13326–34. https://doi.org/10.1021/jacs.6b07771.

    Article  CAS  PubMed  Google Scholar 

  43. Venkatraman S, Choi J, Manthiram A. Factors influencing the chemical lithium extraction rate from layered LiNi1−y−zCoyMnzO2 cathodes. Electrochem Commun. 2004;6(8):832–7. https://doi.org/10.1016/j.elecom.2004.06.004.

    Article  CAS  Google Scholar 

  44. Konishi H, Yoshikawa M, Hirano T, Hidaka K. Evaluation of thermal stability in Li0.2NixMn(1−x)/2Co(1−x)/2O2 (x = 1/3, 0.6, and 0.8) through X-ray absorption fine structure. J Power Sources. 2014;254:338–44. https://doi.org/10.1016/j.jpowsour.2013.12.107.

    Article  CAS  Google Scholar 

  45. De Paula J, Atkins P. Atkins’ physical chemistry, vol. 6. 9th ed. New York: W.H. Freeman; 2010.

    Google Scholar 

  46. Kim J-M, Chung H-T. Role of transition metals in layered Li[Ni Co, Mn]O2 under electrochemical operation. Electrochim Acta. 2004;49(21):3573–80. https://doi.org/10.1016/j.electacta.2004.03.025.

    Article  CAS  Google Scholar 

  47. Ellis BL, Lee KT, Nazar LF. Positive electrode materials for Li-ion and Li-batteries†. Chem Mater. 2010;22(3):691–714. https://doi.org/10.1021/cm902696j.

    Article  CAS  Google Scholar 

  48. Bhuntumkomol K, Han KN, Lawson F. The leaching behaviour of nickel oxides in acid and in ammoniacal solutions. Hydrometallurgy. 1982;8(2):147–60. https://doi.org/10.1016/0304-386X(82)90041-X.

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This work was financially supported by the National Natural Science Foundation of China (Nos. 51774127, 51604105) and Natural Science Foundation of Hunan Province (No. 2018jj2091). In addition, Pengcheng Liu wishes to thank Mingjia Du, whose persistent encouragement was a powerful support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Li Xiao.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, P., Xiao, L., Tang, Y. et al. Study on the reduction roasting of spent LiNixCoyMnzO2 lithium-ion battery cathode materials. J Therm Anal Calorim 136, 1323–1332 (2019). https://doi.org/10.1007/s10973-018-7732-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10973-018-7732-7

Keywords

Navigation