Abstract
Mg–Al–Fe ternary layered double hydroxides (LDHs) were synthesized based on Bayer red mud by a calcination–rehydration method, and characterized by X-ray diffraction (XRD) and thermogravimetric analysis (TG). The synergistic effects between melamine and LDHs in ethylene–vinyl acetate (EVA) composites were studied using limiting oxygen index (LOI), UL 94, cone calorimeter test (CCT), smoke density test (SDT), and thermogravimetry–fourier transform infrared spectrometry (TG–IR). Though melamine decreases the LOI values of EVA/LDHs/melamine composites, a suitable amount of melamine can apparently improve UL 94 rating; the composite with 45 % LDHs and 5 % melamine can pass UL 94 test. The CCTs results indicate that heat release rates (HRR) of EVA/LDHs/melamine composites decreased in comparison with that of EVA/LDHs composites. The SDT results show that melamine is helpful to smoke suppression. The TG–IR data show that the ternary composites have a higher thermal stability than that of the binary composites.
Similar content being viewed by others
References
Dutta SK, Bhowmick AK, Mukunda PG, Chaki TK. Thermal degradation studies of electron beam cured ethylene–vinyl acetate copolymer. Polym Degrad Stab. 1995;50:75–82.
Jiao CM, Chen XL. Synergistic flame retardant effect of cerium oxide in ethylene–vinyl acetate/aluminum hydroxide blends. J Appl Polym Sci. 2010;116:1889–93.
Jiao CM, Chen XL. Synergistic effects of titanium dioxide with layered double hydroxides in EVA/LDH composites. Polym Eng Sci. 2011;51:2166–70.
Jiao CM, Chen XL. Influence of fumed silica on the flame-retardant properties of ethylene vinyl acetate/aluminum hydroxide composites. J Appl Polym Sci. 2011;120:1285–9.
Jiao CM, Wang ZZ, Ye Z, Hu Y, Fan WC. Flame retardation of ethylene-vinyl acetate copolymer using nano magnesium hydroxide and nano hydrotalcite. J Fire Sci. 2006;24:47–64.
Ye L, Ding P, Zhang M, Qu BJ. Synergistic effects of exfoliated LDH with some halogen-free flame retardants in LDPE/EVA/HFMH/LDH nanocomposites. J Appl Polym Sci. 2008;107:3694–701.
Wang ZZ, Qu BJ, Fan WC, Li Z. Studies on surface modifiers in Mg(OH)2 flame retarded polyethylene. J Funct Polym. 2001;14:45–8.
Zhang M, Ding P, Qu BJ, Guan AG. A new method to prepare flame retardant polymer composites. J Mater Process Technol. 2008;208:342–7.
Nyambo C, Kandare E, Wang DY, Wilkie CA. Flame-retarded polystyrene: investigating chemical interactions between ammonium polyphosphate and MgAl layered double hydroxide. Polym Degrad Stab. 2008;93:1656–63.
Zhao CX, Liu Y, Wang DY, Wang DL, Wang YZ. Synergistic effect of ammonium polyphosphate and layered double hydroxide on flame retardant properties of poly(vinyl alcohol). Polym Degrad Stab. 2008;93:1323–31.
Zhang GB, Ding P, Zhang M, Qu BJ. Synergistic effects of layered double hydroxide with hyperfine magnesium hydroxide in halogen-free flame retardant EVA/HFMH/LDH nanocomposites. Polym Degrad Stab. 2007;92:1715–20.
Jiao CM, Wang ZZ, Hu Y. Irradiation crosslinking and halogen-free flame retardation of EVA using hydrotalcite and red phosphorus. Radiat Phys Chem. 2006;75:557–63.
Ou YX, Zhao Y, Han TJ, Zhong L. New development of halogen-free flame retarded polycarbonate. Eng Plast Appl. 2009;37:79–83.
Liu Y, Wang Q. Study on fire resistance of melt drip of MCA flame retarding nylon 6. Eng Plast Appl. 2005;33:48–50.
Liu Y, Wang Q, Hu FY. Studies on modified MCA flame retardant PA6. Polym Mater Sci Eng. 2004;20:220–3.
Li D, Hu JP, Qin Y, Sun CM, Wang XY. Combustion behavior and pyrolysis of epoxy resins blended with caged bicyclic dimelamine phosphate. J Funct Polym. 2007;20:81–6.
Yang WS, Kim Y, Liu PKT, Sahimi M, Tsotsis TT. A study by in situ techniques of the thermal evolution of the structure of a Mg–Al–CO3 layered double hydroxide. Chem Eng Sci. 2002;57:2945–53.
Huang CB, Zhou RP, Li PY, Lv HJ. The synthesis and characterization of Mg/Al layered double hydroxide (LDH). Anhui Chem Ind. 2009;35:21–4.
Zanetti M, Kashiwagi T, Falqui L, Camino G. Cone calorimeter combustion and gasification studies of polymer layered silicate nanocomposites. Chem Mater. 2002;14:881–7.
Jiao CM, Chen XL. Synergistic effects of zinc oxide with layered double hydroxides in EVA/LDH composites. J Therm Anal Calorim. 2009;98:813–8.
Hirschler MM. In: Heat Release in Fires. London: Elsevier; 1992. p. 375–422.
Kuzawa K, Jung YJ, Kiso Y, Yamada T, Nagai M, Lee TG. Phosphate removal and recovery with a synthetic hydrotalcite as an adsorbent. Chemosphere. 2006;62:45–52.
Xie RC, Qu BJ. Synergistic effects of expandable graphite with some halogen-free flame retardants in polyolefin blends. Polym Degrad Stab. 2001;71:375–80.
Grexa O, Lubke H. Flammability parameters of wood tested on a cone calorimeter. Polym Degrad Stab. 2001;74:427–32.
Fu MZ, Qu BJ. Synergistic flame retardant mechanism of fumed silica in ethylene-vinyl acetate/magnesium hydroxide blends. Polym Degrad Stab. 2004;85:633–9.
Shi L, Li DQ, Li SF, Wang JR, Evans DG, Duan X. The Structure, flame retarding and smoke suppressing properties of Zn-Mg-Al-CO3 layered double hydroxides. Chin Sci Bull. 2005;50:1101–4.
Shukri TM, Mosnacek J, Basfar AA, Bahattab MA, Noireaux P, Courdreuse A. Flammability of blends of low-density polyethylene and ethylene vinyl acetate crosslinked by both dicumyl peroxide and ionizing radiation for wire and cable applications. J Appl Polym Sci. 2008;109:167–73.
Hirose S, Kobashigawa K, Izuta Y, Hatakeyama H. Thermal degradation of polyurethanes containing lignin studied by TG-IR. Polym Int. 1998;47:247–56.
Salgado J, Paz-Andrade MI. The effect of firesorb as a fire retardant on the thermal properties of a heated soil. J Therm Anal Calorim. 2009;95:837–42.
Costache MC, Jiang DD, Wilkie CA. Thermal degradation of ethylene-vinyl acetate copolymer nanocomposites. Polymer. 2005;46:6947–58.
Gao M, Wu W, Yan Y. Thermal degradation and flame retardancy of epoxy resins containing intumescent flame retardant. J Therm Anal Calorim. 2009;95:605–8.
Gregoriou VG, Kandilioti G, Bollas ST. Chain conformational transformations in syndiotactic polypropylene/layered silicate nanocomposites during mechanical elongation and thermal treatment. Polymer. 2005;46:11340–50.
Weil ED, Pate NG. Iron compounds in non-halogen flame-retardant polyamide systems. Polym Degrad Stab. 2003;82:291–6.
Chen YJ, Zhan J, Zhang P, Nie SB, Lu HD, Song L, Hu Y. Preparation of intumescent flame retardant poly(butylene succinate) using fumed silica as synergistic agent. Ind Eng Chem Res. 2010;49:8200–8.
Polli H, Pontes LAM, Souza MJB, Fernandes VJ Jr, Araujo AS. Thermal analysis kinetics applied to flame retardant polycarbonate. J Therm Anal Calorim. 2006;86:469–73.
Nie SB, Zhang MX, Yuan SJ, Dai GL, Hong NN, Song L, Hu Y, Liu XL. Thermal and flame retardant properties of novel intumescent flame retardant low-density polyethylene (LDPE) composites. J Therm Anal Calorim. 2012;109:999–1004.
Acknowledgements
The authors gratefully acknowledge the National Natural Science Foundation of China (No. 51106078) and the Out-standing Young Scientist Research Award Fund from Shandong Province (BS2009CL015, BS2011CL018).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Li, L., Qian, Y. & Jiao, C.M. Synergistic flame retardant effect of melamine in ethylene–vinyl acetate/layered double hydroxides composites. J Therm Anal Calorim 114, 45–55 (2013). https://doi.org/10.1007/s10973-012-2808-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10973-012-2808-2