Abstract
To enhance the thermal safety and preserve the excellent thermal insulation of hydrophobic silica aerogels (SA), sodium dodecyl sulfate (SDS) intercalated layered double hydroxides (LDH) was incorporated into SA by in situ doping to form SDS-LDH/SA composites. The intercalation modification by SDS extends the layer spacing of LDH and improves the dispersibility of LDH in SA, in favor of the combination between LDH and SA. The physical combination between the SA and SDS-LDH is demonstrated by FTIR analyses. As the content of SDS-LDH rises, the SDS-LDH/SA continues to exhibit a low density (0.11–0.20 g/cm3), low thermal conductivity (<26.8 mW/m/K), and large specific surface area (709.4–839.2 m2/g), ensuring excellent thermal insulation performance. It further finds that the SDS-LDH effectively absorbs heat and inhibits the thermal decomposition of SA. Therein, the onset temperature of thermal decomposition of the SA with 20% SDS-LDH is 114.0 °C higher than that of pure SA. Additionally, it also finds that the gross calorific values of the SDS-LDH/SA decrease with the SDS-LDH content, and all these gross calorific values are lower than that of the pure SA. Hence, SDS intercalated LDH presents significant effects on enhancing the thermal safety of hydrophobic SA without impairing the thermal insulation too much.
Graphical Abstract
Highlights
-
SDS intercalated LDH was incorporated into SA by in-situ doping to form SDS-LDH/SA composites.
-
The intercalation modification by SDS not only increases the interlayer spacing of LDH but also improves the dispersion of LDH in matrix materials.
-
The addition of SDS-LDH has no significant effect on the excellent thermal insulation properties of SA and effectively improves the thermal safety of SA.
Similar content being viewed by others
References
Liu Z, Lyu J, Fang D, Zhang X (2019) Nanofibrous kevlar aerogel threads for thermal insulation in harsh environments. ACS Nano 13(5):5703–5711. https://doi.org/10.1021/acsnano.9b01094
Tao J, Yang F, Wu T, Shi J, Zhao H-B, Rao W (2023) Thermal insulation, flame retardancy, smoke suppression, and reinforcement of rigid polyurethane foam enabled by incorporating a P/Cu-hybrid silica aerogel. Chem Eng J 461:142061. https://doi.org/10.1016/j.cej.2023.142061
Tang R, Hong W, Srinivasakannan C, Liu X, Wang X, Duan X (2022) A novel mesoporous Fe-silica aerogel composite with phenomenal adsorption capacity for malachite green. Sep Purif Technol 281:119950. https://doi.org/10.1016/j.seppur.2021.119950
Liu Y, Zheng P, Wu H, Zhang Y (2023) Preparation and dynamic moisture adsorption of fiber felt/silica aerogel composites with ultra-low moisture adsorption rate. Constr Build Mater 363:129825. https://doi.org/10.1016/j.conbuildmat.2022.129825
Zhou W, Fu W, Lv G, Liu J, Peng H, Fang T, Tan X, Chen Z (2023) Preparation and properties of CaCl2·6H2O/silica aerogel composite phase change material for building energy conservation. J Mol Liq 382:121986. https://doi.org/10.1016/j.molliq.2023.121986
Ma L, Luo D, Hu H, Li Q, Yang R, Zhang S, Li D (2023) Energy performance of a rural residential building with PCM-silica aerogel sunspace in severe cold regions. Energy Build 280:112719. https://doi.org/10.1016/j.enbuild.2022.112719
Li Z, Zhao S, Koebel MM, Malfait WJ (2020) Silica aerogels with tailored chemical functionality. Mater Des 193:108833. https://doi.org/10.1016/j.matdes.2020.108833
Li Z, Cheng X, Shi L, He S, Gong L, Li C, Zhang H (2016) Flammability and oxidation kinetics of hydrophobic silica aerogels. J Hazard Mater 320:350–358. https://doi.org/10.1016/j.jhazmat.2016.07.054
Li Z, Wang Y, Wu X, Liu Q, Li M, Shi L, Cheng X (2023) Surface chemistry, skeleton structure and thermal safety of methylsilyl modified silica aerogels by heat treatment in an argon atmosphere. J Non-Cryst Solids 611:122335. https://doi.org/10.1016/j.jnoncrysol.2023.122335
Li Z, Huang S, Shi L, Li Z, Liu Q, Li M (2019) Reducing the flammability of hydrophobic silica aerogels by doping with hydroxides. J Hazard Mater 373:536–546. https://doi.org/10.1016/j.jhazmat.2019.03.112
Zhang Y, Wu L, Deng X, Deng Y, Wu X, Shi L, Li M, Liu Q, Cheng X, Li Z (2021) Improving the flame retardance of hydrophobic silica aerogels through a facile post-doping of magnesium hydroxide. Adv Powder Technol 32(6):1891–1901. https://doi.org/10.1016/j.apt.2021.03.041
Sun M, Wang Y, Wang X, Liu Q, Li M, Shulga YM, Li Z (2022) In-situ synthesis of layered double hydroxide/silica aerogel composite and its thermal safety characteristics. Gels 8(9):581. https://doi.org/10.3390/gels8090581
Xue T, Fan W, Zhang X, Zhao X, Yang F, Liu T (2021) Layered double hydroxide/graphene oxide synergistically enhanced polyimide aerogels for thermal insulation and fire-retardancy. Compos Part B Eng 219:108963. https://doi.org/10.1016/j.compositesb.2021.108963
Zheng Z, Zhao Y, Hu J, Wang H (2020) Flexible, strong, multifunctional graphene oxide/silica-based composite aerogels via a double-cross-linked network approach. ACS Appl Mater Interfaces 12(42):47854–47864. https://doi.org/10.1021/acsami.0c14333
Li Z, Hu M, Shen K, Liu Q, Li M, Chen Z, Cheng X, Wu X (2024) Tuning thermal stability and fire hazards of hydrophobic silica aerogels via doping reduced graphene oxide. J Non-Cryst Solids 625:122747. https://doi.org/10.1016/j.jnoncrysol.2023.122747
Yang K, Liu W, Zhang S, Yu W, Shi J, Lin Z, Zheng Q (2022) Influence of the aggregated structures of layered double hydroxide nanoparticles on the degradation behavior of poly(butyleneadipate-co-terephthalate) composites. Appl Clay Sci 230:106713. https://doi.org/10.1016/j.clay.2022.106713
Marcu I-C, Pavel OD (2022) Layered double hydroxide-based catalytic materials for sustainable processes. Catalysts 12(8):816. https://doi.org/10.3390/catal12080816
Sohrabnezhad S, Poursafar Z, Asadollahi A (2020) Synthesis of novel core@shell of MgAl layered double hydroxide @ porous magnetic shell (MgAl-LDH@PMN) as carrier for ciprofloxacin drug. Appl Clay Sci 190:105586. https://doi.org/10.1016/j.clay.2020.105586
Zheng W, Yu J, Hu Z, Ruan X, Li X, Dai Y, He G (2022) 3D hollow CoNi-LDH nanocages based MMMs with low resistance and CO2-philic transport channel to boost CO2 capture. J Membr Sci 653:120542. https://doi.org/10.1016/j.memsci.2022.120542
Ahmed MA, Mohamed AA (2023) A systematic review of layered double hydroxide-based materials for environmental remediation of heavy metals and dye pollutants. Inorg Chem Commun 148:110325. https://doi.org/10.1016/j.inoche.2022.110325
Deng C, Liu Y, Jian H, Liang Y, Wen M, Shi J, Park H (2023) Study on the preparation of flame retardant plywood by intercalation of phosphorus and nitrogen flame retardants modified with Mg/Al-LDH. Constr Build Mater 374:130939. https://doi.org/10.1016/j.conbuildmat.2023.130939
Karami Z, Jouyandeh M, Hamad SM, Ganjali MR, Aghazadeh M, Torre L, Puglia D, Saeb MR (2019) Curing epoxy with Mg-Al LDH nanoplatelets intercalated with carbonate ion. Prog Org Coat 136:105278. https://doi.org/10.1016/j.porgcoat.2019.105278
Cai J, Heng H-M, Hu X-P, Xu Q-K, Miao F (2016) A facile method for the preparation of novel fire-retardant layered double hydroxide and its application as nanofiller in UP. Polym Degrad Stab 126:47–57. https://doi.org/10.1016/j.polymdegradstab.2016.01.013
Kalali EN, Wang X, Wang D-Y (2016) Multifunctional intercalation in layered double hydroxide: toward multifunctional nanohybrids for epoxy resin. J Mater Chem A 4(6):2147–2157. https://doi.org/10.1039/C5TA09482H
Ye L, Ding P, Zhang M, Qu B (2008) Synergistic effects of exfoliated LDH with some halogen-free flame retardants in LDPE/EVA/HFMH/LDH nanocomposites. J Appl Polym Sci 107(6):3694–3701. https://doi.org/10.1002/app.27526
Zhang S, Yan Y, Wang W, Gu X, Li H, Li J, Sun J (2018) Intercalation of phosphotungstic acid into layered double hydroxides by reconstruction method and its application in intumescent flame retardant poly (lactic acid) composites. Polym Degrad Stab 147:142–150. https://doi.org/10.1016/j.polymdegradstab.2017.12.004
Xu S, Zhang M, Li S-Y, Zeng H-Y, Tian X-Y, Wu K, Hu J, Chen C-R, Pan Y (2020) Intercalation of a novel containing nitrogen and sulfur anion into hydrotalcite and its highly efficient flame retardant performance for polypropylene. Appl Clay Sci 191:105600. https://doi.org/10.1016/j.clay.2020.105600
Du J-Z, Jin L, Zeng H-Y, Feng B, Xu S, Zhou E-G, Shi X-K, Liu L, Hu X (2019) Facile preparation of an efficient flame retardant and its application in ethylene vinyl acetate. Appl Clay Sci 168:96–105. https://doi.org/10.1016/j.clay.2018.11.004
Wu K, Xu S, Tian X-Y, Zeng H-Y, Hu J, Guo Y-H, Jian J (2021) Renewable lignin-based surfactant modified layered double hydroxide and its application in polypropylene as flame retardant and smoke suppression. Int J Biol Macromol 178:580–590. https://doi.org/10.1016/j.ijbiomac.2021.02.148
Jiang Y, Gu X, Zhang S, Tang W, Zhao J (2015) The preparation and characterization of sulfamic acid-intercalated layered double hydroxide. Mater Lett 150:31–34. https://doi.org/10.1016/j.matlet.2014.12.096
Shen H, Wu W, Wang Z, Wu W, Yuan Y, Feng Y (2021) Effect of modified layered double hydroxide on the flammability of intumescent flame retardant PP nanocomposites. J Appl Polym Sci 138(40):51187. https://doi.org/10.1002/app.51187
Chuang YH, Tzou YM, Wang MK, Liu CH, Chiang PN (2008) Removal of 2-chlorophenol from aqueous solution by Mg/Al layered double hydroxide (LDH) and modified LDH. Ind Eng Chem Res 47(11):3813–3819. https://doi.org/10.1021/ie071508e
Liu Y, Yu Z, Wang Q, Zhu X, Long R, Li X (2021) Application of sodium dodecyl sulfate intercalated CoAl LDH composite materials (RGO/PDA/SDS-LDH) in membrane separation. Appl Clay Sci 209:106138. https://doi.org/10.1016/j.clay.2021.106138
Zhang P, Wang T, Qian G, Wu D, Frost RL (2015) Effective intercalation of sodium dodecylsulfate (SDS) into hydrocalumite: mechanism discussion via near-infrared and mid-infrared investigations. Spectrochim Acta A Mol Biomol Spectrosc 149:166–172. https://doi.org/10.1016/j.saa.2015.04.012
Brunauer S, Emmett PH, Teller E (1938) Adsorption of gases in multimolecular layers. J Am Chem Soc 60(2):309–319. https://doi.org/10.1021/ja01269a023
Barrett EP, Joyner LG, Halenda PP (1951) The determination of pore volume and area distributions in porous substances. I. Computations from nitrogen isotherms. J Am Chem Soc 73(1):373–380. https://doi.org/10.1021/ja01145a126
Huang S, Wu X, Li Z, Shi L, Zhang Y, Liu Q (2020) Rapid synthesis and characterization of monolithic ambient pressure dried MTMS aerogels in pure water. J Porous Mater 27(4):1241–1251. https://doi.org/10.1007/s10934-020-00902-3
Li L, Jiang K, Qian Y, Han H, Qiao P, Zhang H (2020) Effect of organically intercalation modified layered double hydroxides-graphene oxide hybrids on flame retardancy of thermoplastic polyurethane nanocomposites. J Therm Anal Calorim 142(2):723–733. https://doi.org/10.1007/s10973-020-09263-0
Ravuru SS, Jana A, De S (2019) Synthesis of NiAl-layered double hydroxide with nitrate intercalation: application in cyanide removal from steel industry effluent. J Hazard Mater 373:791–800. https://doi.org/10.1016/j.jhazmat.2019.03.122
Deng L, Zeng H, Shi Z, Zhang W, Luo J (2018) Sodium dodecyl sulfate intercalated and acrylamide anchored layered double hydroxides: a multifunctional adsorbent for highly efficient removal of congo red. J Colloid Interface Sci 521:172–182. https://doi.org/10.1016/j.jcis.2018.03.040
Zheng Y, Chen Y (2017) Preparation of polypropylene/Mg–Al layered double hydroxides nanocomposites through wet pan-milling: formation of a second-staging structure in LDHs intercalates. RSC Adv 7(3):1520–1530. https://doi.org/10.1039/C6RA26050K
Zhang P, Qian G, Xu ZP, Shi H, Ruan X, Yang J, Frost RL (2012) Effective adsorption of sodium dodecylsulfate (SDS) by hydrocalumite (CaAl-LDH-Cl) induced by self-dissolution and re-precipitation mechanism. J Colloid Interface Sci 367(1):264–271. https://doi.org/10.1016/j.jcis.2011.10.036
Zhang LH, Li F, Evans DG, Duan X (2010) Evolution of structure and performance of Cu-based layered double hydroxides. J Mater Sci 45(14):3741–3751. https://doi.org/10.1007/s10853-010-4423-6
Xie J, Wang Z, Zhao Q, Yang Y, Xu J, Waterhouse G. I. N, Zhang K, Li S, Jin P, Jin G (2018) Scale-Up Fabrication of Biodegradable Poly (Butylene Adipate-Co-Terephthalate)/Organophilic-Clay Nanocomposite Films for Potential Packaging Applications. ACS Omega 3:1187–1196. https://doi.org/10.1021/acsomega.7b02062
Basu D, Das A, Stoeckelhuber KW, Wagenknecht U, Heinrich G (2014) Advances in layered double hydroxide (LDH)-based elastomer composites. Prog Polym Sci 39(3):594–626. https://doi.org/10.1016/j.progpolymsci.2013.07.011
Yadollahi M, Namazi H, Barkhordari S (2014) Preparation and properties of carboxymethyl cellulose/layered double hydroxide bionanocomposite films. Carbohydr Polym 108:83–90. https://doi.org/10.1016/j.carbpol.2014.03.024
Nagendra B, Rosely C, Leuteritz A, Reuter U, Gowd EB (2017) Polypropylene/layered double hydroxide nanocomposites: influence of LDH intralayer metal constituents on the properties of polypropylene. ACS Omega 2(1):20–31
Li L, Qian Y, Han H, Qiao P, Zhang H (2021) Effects of functional intercalation and surface modification on the flame retardant performance of EVA/LDHs composites. Polym Polym Compos 29(7):842–853. https://doi.org/10.1177/0967391120938174
Wang Y, Yuan Z, Zhang Z, Xin Y, Fujita T, Wei Y (2022) In situ one-step fabrication of superhydrophobic layered double hydroxide on Al alloys for anti-corrosion. Appl Surf Sci 593:153400. https://doi.org/10.1016/j.apsusc.2022.153400
Xu K, Chen G, Shen J (2013) Exfoliation and dispersion of micrometer-sized LDH particles in poly(ethylene terephthalate) and their nanocomposite thermal stability. Appl Clay Sci 75–76(5):114–119
Zhao J, Fu X, Zhang S, Hou W (2011) Water dispersible avermectin-layered double hydroxide nanocomposites modified with sodium dodecyl sulfate. Appl Clay Sci 51(4):460–466
Rojas F, Kornhauser I, Felipe C, Esparza JM, Cordero S, Domínguez A, Riccardo JL (2002) Capillary condensation in heterogeneous mesoporous networks consisting of variable connectivity and pore-size correlation. Phys Chem Chem Phys 4(11):2346–2355
Al-Oweini R, El-Rassy H (2009) Synthesis and characterization by FTIR spectroscopy of silica aerogels prepared using several Si(OR)4 and R″Si(OR′)3 precursors. J Mol Struct 919(1–3):140–145
Shi G, He S, Chen G, Ruan C, Ma Y, Chen Q, Jin X, Liu X, He C, Du C, Dai H, Yang X (2022) Crayfish shell-based micro-mesoporous activated carbon: insight into preparation and gaseous benzene adsorption mechanism. Chem Eng J 428:131148. https://doi.org/10.1016/j.cej.2021.131148
Li Z, Zhang Y, Huang S, Wu X, Shi L, Liu Q (2020) Thermal stability and pyrolysis characteristics of MTMS aerogels prepared in pure water. J Nanopart Res 22(10):334. https://doi.org/10.1007/s11051-020-05062-8
Bhagat S, Rao A (2006) Surface chemical modification of TEOS based silica aerogels synthesized by two step (acid–base) sol–gel process. Appl Surf Sci 252(12):4289–4297
Zhang W, Li Z, Shi L, Li Z, Luo Y, Liu Q, Huang R (2019) Methyltrichlorosilane modified hydrophobic silica aerogels and their kinetic and thermodynamic behaviors. J Sol Gel Sci Technol 89(2):448–457. https://doi.org/10.1007/s10971-018-4882-9
Li Zhi, Cheng X, He S, Shi X, Yang H (2015) Characteristics of ambient-pressure-dried aerogels synthesized via different surface modification methods. J Sol Gel Sci Technol 76(1):138–149. https://doi.org/10.1007/s10971-015-3760-y
Babakhani S, Talib ZA, Hussein MZ, Ahmed AAA (2014) Optical and thermal properties of Zn/Al-layered double hydroxide nanocomposite intercalated with sodium dodecyl sulfate. J Spectrosc 2014:1–10. https://doi.org/10.1155/2014/467064
Li X-Z, Liu S-R, Guo Y (2016) Polyaniline-intercalated layered double hydroxides: synthesis and properties for humidity sensing. RSC Adv 6(68):63099–63106. https://doi.org/10.1039/C6RA10093G
Lv F, Wu Y, Zhang Y, Shang J, Chu PK (2012) Structure and magnetic properties of soft organic ZnAl-LDH/polyimide electromagnetic shielding composites. J Mater Sci 47(4):2033–2039
Costa FR, Leuteritz A, Wagenknecht U, Jehnichen D, Häußler L, Heinrich G (2008) Intercalation of Mg–Al layered double hydroxide by anionic surfactants: preparation and characterization. Appl Clay Sci 38(3–4):153–164. https://doi.org/10.1016/j.clay.2007.03.006
Costa FR, Leuteritz A, Wagenknecht U, Landwehr M, Jehnichen D, Haeussler L, Heinrich G (2009) Alkyl sulfonate modified LDH: effect of alkyl chain length on intercalation behavior, particle morphology and thermal stability. Appl Clay Sci 44(1–2):7–14
Zhang P, Shi H, Xiuxiu R, Guangren Q, Frost RL (2011) Na-dodecylsulfate modification of hydrocalumite and subsequent effect on the structure and thermal decomposition. J Therm Anal Calorim 104(2):743–747. https://doi.org/10.1007/s10973-010-1001-8
Tao Q, Yuan J, Frost RL, He H, Yuan P, Zhu J (2009) Effect of surfactant concentration on the stacking modes of organo-silylated layered double hydroxides. Appl Clay Sci 45(4):262–269. https://doi.org/10.1016/j.clay.2009.06.007
Kantor Z, Wu T, Zeng Z, Gaan S, Lehner S, Jovic M, Bonnin A, Pan Z, Mazrouei-Sebdani Z, Opris DM, Koebel MM, Malfait WJ, Zhao S (2022) Heterogeneous silica-polyimide aerogel-in-aerogel nanocomposites. Chem Eng J 443:136401. https://doi.org/10.1016/j.cej.2022.136401
Ji S, Chen Y, Wang X, Zhang Z, Wang D, Li Y (2020) Chemical synthesis of single atomic site catalysts. Chem Rev 120(21):11900–11955. https://doi.org/10.1021/acs.chemrev.9b00818
Acknowledgements
This work is supported by the National Natural Science Foundation of China (Nos. 52274248 and 51904336). This work was also supported in part by the High Performance Computing Center of Central South University.
Author information
Authors and Affiliations
Contributions
Writing—original draft: Min Hu and Zhi Li; Writing—review and editing: Xiaoxu Wu, Fang Zhou, Xudong Cheng, Qiong Liu, Zhenkui Chen and Zhi Li; Visualization: Min Hu and Kai Shen; Investigation: Min Hu; Supervision and funding acquisition: Zhi Li. All authors have read and agreed to the published version of the manuscript.
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no competing interests.
Additional information
Publisher’s note Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Li, Z., Hu, M., Shen, K. et al. Enhancing thermal safety of hydrophobic silica aerogels by incorporating sodium dodecyl sulfate intercalated layered double hydroxides. J Sol-Gel Sci Technol (2024). https://doi.org/10.1007/s10971-024-06379-9
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10971-024-06379-9