Abstract
Inorganic–organic hybrid coatings by sol–gel process are very suitable for fighting corrosion. Inorganic sols in hybrid coatings not only increase adhesion by forming chemical bonds between metals and hybrid coatings, but also improve comprehensive performances of polymer in the coatings. Different organic polymers or organic functionalities are introduced into gel network to achieve tailored properties, such as hydrophobic properties, increasing cross-linking density, etc. As for corrosion protection of metals organic components of hybrid coatings are selected to repel water and form dense thick films and reduce coating porosity. The factors, such as the ratio of inorganic and organic components, cure temperature, pigments in hybrid coatings, need to be optimized for attaining hybrid films with the maximum corrosion resistance. Electro-deposition technique offers relatively thick homogeneous defect-free hybrid coatings in comparison to dip or spin coating techniques. Green cerium ions and non-ionizable organic inhibitors are more developed in hybrid coatings nowadays than other corrosion inhibitors. Long-term corrosion resistance techniques of inhibitors are discussed. The inhibitors entrapped in the nanocontainers are doped in hybrid films to prolong release of the inhibitors to damaged zones, which is discussed in detail. Among all the nanocontainers of corrosion inhibitors the prospective techniques which show superior corrosion protection are cyclodextrin/organic inhibitor inclusion complexes and layer by layer assembly of organic corrosion inhibitors in nanocontainers. Super-hydrophobic property of hybrid coatings derives from low surface tension and surface roughness of hybrid coatings, which endues the films with excellent corrosion protection for metals, but the durable property of super-hydrophobic coatings needs to be improved for industrial application. An ideal multiple model of hybrid coatings for superior anti-corrosion of metals proposed is a combination of super-hydrophobic hybrid coatings and underlying hybrid coatings doped with sustained release of corrosion inhibitors on metal substrates.
Similar content being viewed by others
References
Dave BC, Hu X, Devaraj Y, Dhali SK (2004) J Sol-Gel Sci Technol 32:143–147
Anon (2007) Mater Perform 46(11):14–15
Zheludkevich ML, Miranda Salvado I, Ferreira MGS (2005) J Mater Chem 15:5099–5111
Brinker CJ, Scherer GW (1990) Sol–gel science: the physics and chemistry of sol–gel processing. Academic Press, San Diego, pp 787, 839–880
Ono S, Tsuge H, Nishi Y, Hirano S-I (2004) J Sol-Gel Sci Technol 29(3):147–153
Du YJ, Damron M, Tang G, Zheng H, Chu C, Osborne JH (2001) Prog Org Coat 41:226
Mosher BP (2006) Synthesis and characterization of sol–gel nanocomposites demonstrating enhanced mechanical properties. MSc Dissertation, North Carolina State University
Yuan J, Zhou S, Gu G, Wu L (2005) J Mater Sci 40(15):3927–3932
Greegor RB, Blohwiak KY, Osborne JH, Krienke KA, Cherian JT, Lytle FW (2001) J Sol-Gel Sci Technol 20:35–50
Mayrand M, Quinson JF, Roisne V, Guyon H (1998) J Sol-Gel Sci Technol 13:779–782
Chang K-C, Lin H-F, Lin C-Y et al (2008) J Nanosci Nanotechnol 8(6):3040–3049
Khramov AN, Balbyshev VN, Kasten LS, Mantz RA (2006) Thin Solid Films 514:174
Lamakaa SV, Montemorc MF, Galio AF, Zheludkevich ML, Trindade C, Dick LF, Ferreira MGS (2008) Electrochim Acta 53:4773–4783
Deflorian F, Rossi S, Fedrizzi L, Fedel M (2008) Prog Org Coat 63:338–344
Andreatta F, Aldighieri P, Paussa L, Di Maggio R, Rossi S, Fedrizzi L (2007) Electrochim Acta 52(27):7545–7555
Narita T, Kikuchi N, Kawasaki K, Ozaki Y (1996) J Ceram Soc Japan 104(6):504–509
Zheng SX, Lin YJ, Lv ZP (2008) Acta Polym Sin 10:979–984
Pellice SA, Fasce DP, Williams RJJ (2007) J Appl Polym Sci 105(4):2351–2356
Yeh J-M, Weng C-J, Liao W-J, Mau Y-W (2006) Surf Coat Technol 201(3–4):1788–1795
Metroke TL, Knobbe ET (2000) Crosslinked organic–inorganic hybrid thin films for corrosion resistance: spectroscopic and salt spray characterization In: Materials research society symposium—proceedings, vol 628. Organic/Inorganic Hybrid Materials, San Francisco, pp CC11.4.1–CC11.4.6
Wang H-L, Tian M, Zhang Y (2009) Polym Mater Sci Eng 25(1):130–132
Sailer RA, Soucek MD (1998) Prog Org Coat 33:36–43
Duran A, Castro Y, Aparicio M, Conde A, de Damborenea JJ (2007) Int Mater Res 52(3):175–192
Poznyak SK, Zheludkevich ML, Raps D, Gammel F, Yasakau KA, Ferreira MGS (2008) Prog Org Coat 62:226–235
Brinker CJ, Scherer GW (1994) Sol–gel science, the physics and chemistry of the sol–gel processing, chap. 6. Academic Press, San Diego
de Damborenea J, Pellegri N, de Sanctis O, Duŕan A (1995) J Sol-Gel Sci Technol 4:247
Manson J-AE, Singh B, Bouchet J, Rochat G, Leterrier Y, Fayet P (2007) Surf Coat Technol 201(16–17):7107–7114
Singh B, Bouchet J, Leterrier Y, Manson J-AE, Rochat G, Fayet P (2007) Surf Coat Technol 202(2):208–216
Hirai S, Shimakage K, Sekiguchi M, Wada K, Nukui A (1999) J Am Ceram Soc 82:2011
Park JS, Mackenzie JD (1995) J Am Ceram Soc 78:2669
Khramov AN, Balbyshev VN, Voevodin NN, Donley MS (2003) Prog Org Coat 47:207–213
Liu Y, Sun D, You H, Chung JS (2005) Appl Surf Sci 246:82–89
Seok S, Kim JH, Choi KH, Hwang YY (2006) Surf Coat Technol 200(11):3468–3472
Messaddeq SH, Pulcinelli SH, Santilli CV, Guastaldi AC, Messaddeq Y (1999) J Non-Cryst Solids 247:164–170
Wang X-h, Sun Y-m, Liu S-h, Sun H-x, Sheng Y-q (2006) Corros Sci Protect Technol 18(4):292–294
Ono S, Tsuge H, Nishi Y, Hirano S (2004) J Sol-Gel Sci Technol 29:147
Pellice S, Galliano P, Castro Y, Duran A (2003) J Sol-Gel Sci Technol 28:81
Fidalgo A, Ilharco LM (2003) J Sol-Gel Sci Technol 26:357–362
Chou TP, Chandrasekaran C, Limmer SJ, Seraji S, Wu Y, Forbess MJ, Nguyen C, Gao GZ (2001) J Non-Cryst Solids 290:153
Watanabe K, Sakairi M, Takahashi H, Hirai S, Yamaguchi S (1999) J Electroanal Chem 473:250
Castro Y, Ferrari B, Moreno R, Duran A (2003) J Sol-Gel Sci Technol 26:735
Sheffer M, Groysman A, Mandler D (2003) Corros Sci 45:2893
Roux S, Audebert P, Pagetti J, Roche M (2002) New J Chem 26:298
Castro Y, Ferrari B, Moreno R, Duran A (2005) Surf Coat Technol 191(2–3):228–235
Neto PL, Atik M, Avaca LA, Aegerter MA (1994) J Sol-Gel Sci Technol 1:177
Wang H, Akid R (2007) Corros Sci 49:4491–4503
Okuzaki S, Okude K, Ohishi T (2000) J Non-Cryst Solids 265:61–67
Chou TP, Chandrasekaran C, Cao GZ (2003) J Sol-Gel Sci Technol 26(1–3):321–327
Ruhi G, Modi OP, Sinha ASK, Singh IB (2008) Corros Sci 50:639–649
Gallardo J, Duran A, Garcia I, Celis JP, Arenas MA, Conde A (2003) J Sol-Gel Sci Technol 27(2):175–183
Galliano P, de Damborenea J, Pascual MJ, Durán A (1998) J Sol-Gel Sci Technol 13:723
Rajamani D, Iroh JO (2006) Corrosion performance of environmentally friendly corrosion resistant hybrid nanocomposite coatings. In: International SAMPE symposium and exhibition (proceedings), vol 51, SAMPE ‘06: Creating new opportunities for the world economy, Long Beach, CA, p 13
López DA, Rosero-Navarro NC, Ballarre J, Durán A, Aparicio M, Ceré S (2008) Surf Coat Technol 202:2194–2201
Khramov AN, Voevodin NN, Balbyshev VN, Donley MS (2004) Thin Solid Films 447:549
Voevodin NN, Balbyshev VN, Khobaib M, Donley MS (2003) Prog Org Coat 47:416
Donley MS, Balbyshev VN, Vreugdenhil AJ (2001) J Coat Technol 73:915
Vreugdenhil AJ, Balbyshev VN, Donley MS (2001) J Coat Technol 73:35
Yeun J-H, Bang G-S, Park BJ, Ham SK, Chang J-H (2006) J Appl Polym Sci 101(1):591–596
Malzbender J, de With G (2002) Adv Eng Mater 4:296
Chou TP, Chandrasekaran C, Limmer S, Nguyen C, Cao GZ (2002) J Mater Sci Lett 21(3):251–255
Gallardo J, Galliano P, Durán A (2001) J Sol-Gel Sci Technol 21:65
Twite RL, Bierwagen GP (1998) Prog Org Coat 33:91
Buchheit RG, Guan H, Mahajanam S, Wong F (2003) Prog Org Coat 47:174
Kasten LS, Grant JT, Grebasch N, Voevodin N, Arnold FE, Donley MS (2001) Surf Coat Technol 140:11
Zheludkevich ML, Serra R, Montemor MF, Yasakau KA, Miranda Salvado IM, Ferreira MGS (2005) Electrochim Acta 51:208
Voevodin NN, Grebasch NT, Soto WS, Arnold FE, Donley MS (2001) Surf Coat Technol 140:24
Yasakau KA, Zheludkevich ML, Lamaka SV, Ferreira MGS (2006) J Phys Chem B 110:5515
Pepe A, Aparicio M, Duran A, Cere S (2006) J Sol-Gel Sci Technol 39(2):131–138
Garcia-Heras M, Jimenez-Morales A, Casal B, Galvan JC, Radzki S, Villegas MA (2004) J Alloys Compd 380(1–2):219–224
Palanivel V, Huang Y, van Ooij WJ (2005) Prog Org Coat 53:153
Cicileo GP, Rosales BM, Varela FE, Vilche JR (1998) Corros Sci 40:1915
Khramova AN, Voevodinb NN, Balbysheva VN, Mantz RA (2005) Thin Solid Films 483:191–196
Zheludkevich ML, Yasakau KA, Poznyak SK, Ferreira MGS (2005) Corros Sci 47(12):3368–3383
Garrigues L, Pebere N, Dabosi F (1996) Electrochim Acta 41:1209
Zheludkevich ML, Serra R, Montemor MF, Ferreira MGS (2005) Electrochem Commun 8:836
Dry CM, Corsaw MJT (1998) Cem Concr Res 28:1133
Kendig M, Hon M, Warren L (2003) Prog Org Coat 47:183
Tatematsu H, Sasaki T (2003) Cem Concr Compos 25:123
Yang H, van Ooij WJ (2003) Plasmas Polym 8:297
Sukhorukov GB (2001) Novel methods to study interfacial layers. Elsevier, Amsterdam, p 38
Shchukin DG, Sukhorukov GB (2004) Adv Mater 16:671
Skirtach AG, Dejugnat C, Braun D et al (2005) Nano Lett 5(7):1371–1377
Shchukin DG, Lamaka SV, Yasakau KA, Zheludkevich ML, Ferreira MGS, Mohwald H (2008) J Phys Chem C 112(4):958–964
Kachurina O, Knobbe E, Metroke TL, Ostrander JW, Kotov NA (2004) Int J Nanotechnol 1(3):347–365
Westcott SL, Kotov NA, Ostrander JW, Mamedov AA, Reust DK, Roark JP (2004) Corrosion protection by multifunctional stratified coatings. In: 2004 NSTI nanotechnology conference and trade show—NSTI nanotech 2004, Boston, MA, vol 3, pp 288–291
Shchukin DG, Zheludkevich ML, Yasakau KA, Lamaka SV, Ferreira MGS, Möhwald H (2006) Adv Mater 18:1672–1678
Zheludkevich ML, Poznyak SK, Rodrigues LM, Raps D, Hack T, Dick LF, Nunes T, Ferreira MGS (2009) Corros Sci. doi: 10.1016/j.corsci.2009.10.020
Montemor MF, Ferreira MGS (2007) Electrochim Acta 52:7486
Zheludkevich ML, Shchukin DG, Yasakau KA, Mohwald H, Ferreira MGS (2007) Chem Mater 19(3):402–411
Lamaka SV, Shchukin DG, Andreeva DV, Zheludkevich ML, Möhwald H, Ferreira MGS (2008) Adv Funct Mater 18:3137–3147
Yasakau KA, Zheludkevich ML, Karavai OV, Ferreira MGS (2008) Prog Org Coat 63:352–361
Barkhudarov PM, Shah PB, Watkins EB, Doshi DA, Brinker CJ, Majewski J (2008) Corros Sci 50(3):897–902
Izumi K, Tanaka H, Uchida Y, Tohge N, Minami T (1993) J Mater Sci Lett 12:724
Guglielmi M (1997) J Sol-Gel Sci Technol 8:443
Messori M, Fabbri P, Montecchi M, Nannarone S, Pasquali L, Pilati F, Tonelli C, Toselli M (2006) Polymer 47(4):1055–1062
Fabbri P, Messori M, Montecchi M, Pilati F, Taurino R, Tonelli C, Toselli M (2006) J Appl Polym Sci 102(2):1483–1488
Zhu L, Jin Y (2007) Appl Surf Sci 253(7):3432–3439
Chang K-C, Chen Y-K, Chen H (2007) J Appl Polym Sci 105(3):1503–1510
Tian H, Yang T, Chen Y (2009) Appl Surf Sci 255(7):4289–4292
Zhang Y, Wang H, Yan B, Zhang Y, Yin P, Shen G, Yu R (2008) J Mater Chem 18(37):4442–4449
Shen GX, Chen YC, Lin L, Lin CJ, Scantlebury D (2005) Electrochim Acta 50(25–26):5083–5089
Liu Y, Chen X, Xin JH (2006) Nanotechnology 17(13):3259–3263
Ogawa T, Ding Bin, Sone Y, Shiratori S (2007) Nanotechnology 18(16):8
Kubo W, Tatsuma T (2005) Appl Surf Sci 243(1–4):127–130
Yuewen H, Weiqu L, Guangjian L (2008) Polym Mater Sci Eng 24(11):13–16
Zhang H, Lamb R, Lewis J (2005) Sci Technol Adv Mater 6:236–239
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zheng, S., Li, J. Inorganic–organic sol gel hybrid coatings for corrosion protection of metals. J Sol-Gel Sci Technol 54, 174–187 (2010). https://doi.org/10.1007/s10971-010-2173-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10971-010-2173-1