Skip to main content
Log in

Evolution of solidification microstructure and dynamic recrystallisation of Inconel 625 during laser solid forming process

  • Metals
  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

This study investigated the evolution of solidification microstructure and dynamic recrystallisation (DRX) during the laser solid forming of the Ni-based Inconel 625 superalloy. The as-deposited microstructure mainly showed epitaxially grown columnar grains with fine equiaxed grains between them. These fine equiaxed grains were formed by the discontinuous DRX (DDRX) and continuous DRX (CDRX) processes, which were induced by the cyclic thermal stress resulting from the repeated laser deposition. The bulging of pre-existing grains and sub-grain rotation were the main mechanisms of the DDRX and CDRX phenomena, respectively. Additionally, after the occurrence of DRX, the dislocations were released and there was no distortion in the recrystallised grains. Coarse equiaxed grains were present in the top zone of the deposit; these grains were formed by the columnar-to-equiaxed transition during the solidification of the molten pool after the end of the laser re-melting and deposition process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17

Similar content being viewed by others

References

  1. Shoemaker LE (2005) In: Loria EA (ed) Superalloys 718, 625, 706 and various derivatives. TMS, Warrendale, pp 409–418

    Chapter  Google Scholar 

  2. Valencia JJ, Spirko J, Schmees R (1997) In: Loria EA (ed) Superalloys 718, 625, 706 and various derivates. TMS, Warrendale, pp 753–762

    Chapter  Google Scholar 

  3. Chaudhuri A et al (2017) Microstructural evolution of cold-sprayed Inconel 625 superalloy coatings on low alloy steel substrate. Acta Mater 129:11–25

    Article  Google Scholar 

  4. Carroll BE et al (2016) Functionally graded material of 304L stainless steel and inconel 625 fabricated by directed energy deposition: characterization and thermodynamic modeling. Acta Mater 108:46–54

    Article  Google Scholar 

  5. Mostafaei A et al (2017) Microstructural evolution and mechanical properties of differently heat-treated binder jet printed samples from gas- and water-atomized alloy 625 powders. Acta Mater 124:280–289

    Article  Google Scholar 

  6. English CL, Tewari SK, Abbott DH (2011) An overview of Ni base additive fabrication technologies for aerospace applications. pp 397–412

  7. Wang Z et al (2017) Residual stress mapping in Inconel 625 fabricated through additive manufacturing: method for neutron diffraction measurements to validate thermomechanical model predictions. Mater Des 113:169–177

    Article  Google Scholar 

  8. Bussu G, Irving PE (2003) The role of residual stress and heat affected zone properties on fatigue crack propagation in friction stir welded 2024-T351 aluminium joints. Int J Fatigue 25(1):77–88

    Article  Google Scholar 

  9. Moat RJ et al (2011) Residual stresses in laser direct metal deposited Waspaloy. Mater Sci Eng, A 528(6):2288–2298

    Article  Google Scholar 

  10. Hu YL et al (2016) Effect of heat input on cracking in laser solid formed DZ4125 superalloy. Opt Laser Technol 86:1–7

    Article  Google Scholar 

  11. Hu YL et al (2017) Effect of Ti addition on cracking and microhardness of Inconel 625 during the laser solid forming processing. J Alloy Compound 711:267–277

    Article  Google Scholar 

  12. Denlinger Erik R, Pan M (2016) Effect of stress relaxation on distortion in additive manufacturing process modeling. Addit Manuf 12:51–59

    Article  Google Scholar 

  13. Mukherjee T et al (2017) Mitigation of thermal distortion during additive manufacturing. Scripta Mater 127:79–83

    Article  Google Scholar 

  14. Mukherjee T, Zhang W, Debroy T (2017) An improved prediction of residual stresses and distortion in additive manufacturing. Comput Mater Sci 126:360–372

    Article  Google Scholar 

  15. Li D et al (2011) The microstructure evolution and nucleation mechanisms of dynamic recrystallization in hot-deformed Inconel 625 superalloy. Mater Des 32(2):696–705

    Article  Google Scholar 

  16. Humphreys FJ, Hatherly M (2004) Recrystallization and related annealing phenomena, 2nd edn. Elsvier, Amsterdam

    Google Scholar 

  17. Dinda GP, Dasgupta AK, Mazumder J (2009) Laser aided direct metal deposition of Inconel 625 superalloy: microstructural evolution and thermal stability. Mater Sci Eng A 509(1–2):98–104

    Article  Google Scholar 

  18. Liu F et al (2014) Evolution of interface and crystal orientation of laser solid formed GH4169 superalloy during recrystallization. Acta Metall Sin 50(4):463–470

    Google Scholar 

  19. Chiumenti M et al (2017) Numerical simulation and experimental calibration of additive manufacturing by blown powder technology. Part I: thermal analysis. Rapid Prototyp J 23(2):448–463

    Article  Google Scholar 

  20. INCONEL alloy 625, Spec. Met. Corp. http://www.specialmetals.com/documents/Inconelalloy625.pdf2013

  21. Denlinger Erik R, Pan M (2016) Effect of stress relaxation on distortion in additive manufacturing process modeling. Addit Manuf 12:51–59

    Article  Google Scholar 

  22. Kurz W, Fisher DJ (1992) Fundamentals of Solidification, 3rd edn. Aedermansdorf, Trans Tech Publications, Switzerland

    Google Scholar 

  23. Dupont J, Robino NCV, Marder AR (1998) Modeling solute redistribution and microstructural development in fusion welds of Nb-bearing superalloys. Acta Mater 46(13):4781–4790

    Article  Google Scholar 

  24. Dupont JN et al (1998) Solidification of Nb-bearing superalloys: part II. Pseudoternary solidification surfaces. Metall Mater Trans A 29(11):2785–2796

    Article  Google Scholar 

  25. Manvatkar V, De A, Debroy T (2014) Heat transfer and material flow during laser assisted multi-layer additive manufacturing. J Appl Phys 116(12):133

    Article  Google Scholar 

  26. An Ke et al (2017) Neutron residual stress measurement and numerical modeling in a curved thin-walled structure by laser powder bed fusion additive manufacturing. Mater Des 135:122–132

    Article  Google Scholar 

  27. Hu D, Kovacevic R (2003) Modelling and measuring the thermal behaviour of the molten pool in closed-loop controlled laser-based additive manufacturing. Proc Instit Mech Eng Part B J Eng Manuf 217(4):441–452

    Article  Google Scholar 

  28. Mokadem S et al (2007) Laser repair of superalloy single crystals with varying substrate orientations. Metall Mater Trans A 38(7):1500–1510

    Article  Google Scholar 

  29. Kurz W, Bezençon C, Gäumann M (2016) Columnar to equiaxed transition in solidification processing. Sci Technol Adv Mater 2(1):185–191

    Article  Google Scholar 

  30. Gäumann M et al (2001) Single-crystal laser deposition of superalloys: processing–microstructure maps. Acta Mater 49(6):1051–1062

    Article  Google Scholar 

  31. Ren YM et al (2017) Microstructure and deformation behavior of Ti-6Al-4 V alloy by high-power laser solid forming. Acta Mater 132:82–95

    Article  Google Scholar 

  32. Lin X et al (2003) Columnar to equiaxed transition during alloy solidification. Sci China (Ser E) 46(5):475–489

    Article  Google Scholar 

  33. Hunt JD (1984) Steady state columnar and equiaxed growth of dendrites and eutectic. Mater Sci Eng 65:75–83

    Article  Google Scholar 

  34. Fernandez Johnnatan Rodriguez, Ramirez AJ (2017) Microstructural Evolution During Friction Stir Welding of Mild Steel and Ni-Based Alloy 625. Metall Mater Trans A 48:1–11

    Article  Google Scholar 

  35. Dieter GE (1988) Mechanical Metallurgy. McGraw-Hill, New York

    Google Scholar 

  36. Guo QM, Li DF, Guo SL (2012) Microstructural Models of Dynamic Recrystallization in Hot-Deformed Inconel 625 Superalloy. Adv Manuf Process 27(9):990–995

    Article  Google Scholar 

  37. Zhao HY et al (2009) Temperature and stress fields of multi-track laser cladding 19(s2):s495–s501

    Google Scholar 

  38. Jiang H et al (2016) A study on the effect of strain rate on the dynamic recrystallization mechanism of alloy 617B. Metall Mater Trans A 47(10):5071–5087

    Article  Google Scholar 

  39. Wang J et al (2013) Hot working characteristics of nickel-base superalloy 740H during compression. Mater Sci Eng Struct Mater Prop Microstruct Process 566(2):61–70

    Article  Google Scholar 

  40. Sun HQ et al (2007) Plastic strain-induced grain refinement in the nanometer scale in a Mg alloy. Acta Mater 55(3):975–982

    Article  Google Scholar 

  41. Ma D et al (2017) Crystallographic texture in an additively manufactured nickel-base superalloy. Mater Sci Eng, A 684:47–53

    Article  Google Scholar 

  42. Kamaya M (2011) Assessment of local deformation using EBSD: quantification of accuracy of measurement and definition of local gradient. Ultramicroscopy 111(8):1189

    Article  Google Scholar 

  43. Kamaya M, Wilkinson AJ, Titchmarsh JM (2006) Quantification of plastic strain of stainless steel and nickel alloy by electron backscatter diffraction. Acta Mater 54(2):539–548

    Article  Google Scholar 

Download references

Acknowledgements

The work was supported by National Natural Science Foundation of China (Nos. 51604227, 51501154 and 51565041), National Key Research and Development Plan of China (No. 2016YFB1100104), the Fundamental Research Funds for the Central Universities of China (Nos. 3102015BJ(II)ZS013 and 3102017jg02013), and the Natural Science Foundation of Shaanxi Province of China (2017JM5052).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to X. Lin or W. D. Huang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hu, Y.L., Lin, X., Lu, X.F. et al. Evolution of solidification microstructure and dynamic recrystallisation of Inconel 625 during laser solid forming process. J Mater Sci 53, 15650–15666 (2018). https://doi.org/10.1007/s10853-018-2701-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10853-018-2701-x

Keywords

Navigation