Abstract
The capability-based distributed layout approach was first proposed by Baykasoğlu (Int J Prod Res 41, 2597–2618, 2003) for job shops which are working under highly volatile manufacturing environments in order to avoid high reconfiguration costs. It was argued that the capability-based distributed layout can also be a valid (or better) option for “classical functional layouts” which are generally operating under “high variety” and “low-stable demand”. In this paper first the capability-based distributed layout approach and related issues are reviewed and discussed afterwards the performance of “Capability Based Distributed Layout: (CB-DL)” is tested via extensive simulation experiments. After the simulation experiments, it is observed that capability-based distributed layout has a big potential and can also be considered as an alternative to classical process types of layouts.
Similar content being viewed by others
References
Azadivar F., Wang J. (2000) Facility layout optimization using simulation and genetic algorithms. International Journal of Production Research 38(17): 4369–4383. doi:10.1080/00207540050205154
Baykasoğlu A. (2003) Capability-based distributed layout approach for virtual manufacturing cells. International Journal of Production Research 41(11): 2597–2618. doi:10.1080/0020754031000087229
Baykasoğlu, A., & Dereli, T. (2001). Capability-based scattered layout approach for highly volatile manufacturing environments. In IMS-2001, 3rd Int. Symposium on Intelligent Manufacturing Systems, Sakarya, Turkey, pp. 670–684.
Baykasoğlu, A., & Göçken, M. (2006). Testing the performance of capability-based distributed layout using simulation. In AMSE’06: International Conference on Modeling and Simulation, Konya, Turkey, pp. 983–987.
Baykasoğlu, A. (1999). Multiple objective decision support framework for configuring, loading and reconfiguring manufacturing cells. PhD Thesis, University of Nottingham, Department of Manufacturing Engineering and Operations Management, England.
Baykasoğlu A., Gindy N.N.Z. (2001) A simulated annealing algorithm for dynamic layout problem. Computers & Operations Research 28(14): 1403–1426. doi:10.1016/S0305-0548(00)00049-6
Baykasoğlu, A., Gindy, N. N. Z., & Saad, S. M. (1998). A framework for the reconfiguration of cellular manufacturing systems. In IMS-98, 2nd Int. Symposium on Intelligent Manufacturing Systems, Sakarya, Turkey, pp. 565–574.
Benjafaar, S. (1995). Design of flexible layouts for manufacturing systems. Engineering Management Conference, Jun 28–30, 1995. Global Engineering Management: Emerging Trends in the Asia Pacific. Singapore, In Proceedings of 1995 IEEE Annual International, pp. 421–427.
Benjafaar S. (2002) Design of plant layouts with queueing effects. Management Science 48(5): 679–704. doi:10.1287/mnsc.48.5.679.7800
Benjafaar S., Heragu S., Irani S. (2002) Next generation factory layouts: Research challenges and recent progress. Interfaces 32(6): 58–76. doi:10.1287/inte.32.6.58.6473
Benjafaar S., Sheikhzadeh M. (2000) Design of flexible plant layouts. IIE Transactions 32: 309–322
Gindy N.N.Z., Ratchev T.M., Case K. (1996) Component grouping for cell formation using resource elements. International Journal of Production Research 34(3): 727–752. doi:10.1080/00207549608904931
Irani S.A., Huang H. (2000) Custom design of facility layouts for multi-product facilities using layout modules. IEEE Transactions on Robotics and Automation 16: 259–267. doi:10.1109/70.850644
Kannan V.R. (1997) A simulation analysis of the impact of family configuration on virtual cellular manufacturing. Production Planning and Control 8(1): 14–24. doi:10.1080/095372897235514
Kannan V.R., Ghosh S. (1996) Cellular manufacturing using virtual cells. International Journal of Operations & Production Management 16: 99–112. doi:10.1108/01443579610113979
Law A.M., Kelton W.D. (2000) Simulation modeling and analysis. McGraw-Hill, Singapore
Mertins K., Friedland R., Rabe M. (2000) Capacity assignment of virtual manufacturing cells by applying lot size harmonization. In International Journal of Production Research 38(17): 4385–4391. doi:10.1080/00207540050205163
Montreuil, B., Venkatadri, U., & Lefrancois, P. (1991) Holographic layout of manufacturing systems. In 19th IIE Systems Integration Conference, Orlando, Florida, USA, pp. 1–13.
Wang T.-Y., Lin H.-C., Wu K.-B. (1998) An improved simulated annealing for facility layout problems in cellular manufacturing systems. Computers & Industrial Engineering 34(2): 309–319. doi:10.1016/S0360-8352(97)00318-5
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Baykasoğlu, A., Göçken, M. Capability-based distributed layout and its simulation based analyses. J Intell Manuf 21, 471–485 (2010). https://doi.org/10.1007/s10845-008-0202-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10845-008-0202-5