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Total component transformation of corn stalk to ethyl levulinate assisted by ionic liquid pretreatment

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Abstract

Lignocellulosic biomass from crop residues is an abundant and inexpensive resource that can be converted into high-value platform chemicals. An effective approach is a two-step and “lignin-first” process, utilizing ionic liquid pretreatment followed by ethanol–water liquefaction. In this work, the corn stalk (CS) was pretreated with the ionic liquid [B2-HEA][OAc] to remove lignin. The optimal pretreatment conditions were determined to be 130 °C for 5 h at a liquid–solid ratio of 10:1, achieving delignification of 85.88 wt% while recovering 52.22 wt% of cellulose and 30.18 wt% of hemicellulose. The pretreated CS was then converted into ethyl levulinate (EL) via ethanol–water liquefaction at 190 °C for 90 min. This resulted in a maximum EL yield of 39.93 wt%. Furthermore, the structural and thermal analyses via XRD, FTIR, TGA and SEM revealed the effective lignin removal and increased cellulose accessibility in the pretreated CS, as well as significant changes in chemical structure following liquefaction. Compared to the original CS, the crystallinity index of pretreated CS increased from 66.85% to 74.87%. The combination of ionic liquid pretreatment and ethanol–water liquefaction serves as an efficient process to convert the lignocellulosic residue corn stalk into value-added platform chemicals.

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The datasets used and/or analyzed during the current study are available from the corresponding author on reasonable request.

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Acknowledgements

This work was supported by the National Natural Science Foundation of China [Grant No. 51803107] and Natural Science Foundation of Shandong Province [ZR2022MB019].

Funding

This work was supported by the National Natural Science Foundation of China [Grant No. 51803107] and Natural Science Foundation of Shandong Province [ZR2022MB019].

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All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by XZ, XL, XL and DH. The first draft of the manuscript was written by YW and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Qinqin Zhang.

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We declare that there is no financial or personal relationship between us and other people or organizations that may have an inappropriate impact on this work. Consent has been taken from all the authors for participation in this study.

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Wang, Y., Zheng, X., Lin, X. et al. Total component transformation of corn stalk to ethyl levulinate assisted by ionic liquid pretreatment. Cellulose 31, 3533–3543 (2024). https://doi.org/10.1007/s10570-024-05818-8

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