Recombinant Laccase Production Optimization in Pichia pastoris by Response Surface Methodology and Its Application in the Biodegradation of Octyl Phenol and 4-Tert-Octylphenol

Abstract

The response surface methodology was used for the optimization of different submerged fermentation conditions for the production of recombinant laccase Lcc1 in Pichia pastoris KM71H. The initial screening of production parameters was performed using a Plackett–Burman design, and the variables with significant effects on laccase production were identified as follows: medium initial pH, methanol additive amount and liquid volume. These variables were selected for further optimization studies using a Box-Behnken design. The results indicated that the optimum fermentation conditions were as follows: medium optimal initial pH value of 7.01, methanol additive amount of 0.63% (v/v) per 24 h and liquid volume of 19.50% (v/v). These conditions provided the highest laccase enzyme activity of 12,491 U/L, resulting in a 3-fold increase in the production of recombinant laccase. Using industrial basic salt as culture medium, the maximum enzyme activity of Lcc1 was 22,594 U/L after high-density fermentation, which was 1.8-fold increase by shake flask optimization. Furthermore, partially purified laccase was used for the degradation of the octyl phenol and 4-tert-octylphenol, which displayed excellent degradation capacity. After 24 h, the degradation rate of 200 mg/L of 4-tert-octylphenol at 40 °C, pH 4.5 using 50 mM tartaric acid buffer with 1500 U/L purified laccase enzyme in L/A (laccase/ABTS) system was 97.2%. For octyl phenol, the degradation rate was 93.1%. All of the results suggested that the laccase Lcc1 significantly reduced or eliminated the toxicity of octyl phenol and 4-tert-octylphenol, which may be suitable for typical phenolic pollutants in the environment.

Graphical Abstract