Abstract
We report on a novel concept of microreactor for the synthesis of metal nanoparticles (nP). The principle is to make grow by electrocrystallization long metallic ramified branches, made of metal nanocrystals, in a Hele-Shaw cell. The activation of an integrated vibrating element (PZT disk) induces the fragmentation of these fragile branches and so the nanocrystal release. One advantage is the possibility to flush the branches (and so the nP), prior to fragmentation, to avoid purification step. This principle is applied here to the synthesis of iron nP and focus is put on the branch fragmentation. High speed visualisations highlight the key role of H\(_2\) bubbles (co-formed during the branch growth). An effective fragmentation is obtained only using a square signal with which the initial bubbles coalesce. The resulting large bubbles exhibit shape oscillations and they induce microstreaming. This latter brings the branches close to bubble surface, where they are fragmented into fine particles. The required initial coalescence events are explained by a “dancing bubbles” effect made easier to achieve because initial small bubbles are excited at their resonance frequency by the sufficiently stiff signal steps. Transmission electron microscopy (TEM) reveals that dendritic particles, \(\sim\) 2 \(\upmu\)m long and \(\sim\) 1 \(\upmu\)m wide (broken secondary dendrites) with very high specific surface, and needle-like particles, \(\sim\) 200 nm long and \(\sim\) 20 nm in diameter (broken tertiary dendrites), are produced. A force balance, between the mechanical constraint applied by the fast flow near bubble surface and the material resistance, allows highlighting the key role of shape oscillations in the breakage of the dendrites.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig1_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig2_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig3_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig4_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig5_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig6_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig7_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig8_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig9_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig10_HTML.jpg)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig11_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs10404-019-2211-4/MediaObjects/10404_2019_2211_Fig12_HTML.png)
Similar content being viewed by others
Notes
The dissolution of the H\(_2\) bubbles is negligible because of both the low solubility of H\(_2\) in water (\(\sim\) 8.10\(^{-4}\) mol/L) and the low surface area of the liquid-gas interfaces (the bubbles are squeezed in this confined geometry).
The use of this approach here implies that, the still unfragmented dendrites, arriving at the surface of the bubbles, are considered as immobile, compared to the vigorous oscillatory flow close to the bubble surface. Such a situation occurs, if the unfragmented branch piles (appearing as black blocks) are so heavy that, the time required for the matching between their displacement velocity and the oscillatory flow velocity, is well higher than the characteristic time of the oscillatory flow (around 1/4000 s). The estimation of this time is possible but difficult, mainly because the mass of a given branch pile is unknown. Indeed, the piles of branches could be more or less compressed during their transport by microstreaming, which complicates the estimation of their masses. However, this assumption is made here to enable, as a first approximation, the estimation of the mechanical stress acting on the secondary dendrites.
References
Ahmed D, Mao X, Shi J, Juluri BK, Huang TJ (2009) A millisecond micromixer via single-bubble-based acoustic streaming. Lab Chip 9(18):2738–2741
Arnau A (2008) Piezoelectric transducers and applications. Springer, Berlin Heidelberg
Astruc D, Lu F, Aranzaes JR (2005) Nanoparticles as recyclable catalysts: the frontier between homogeneous and heterogeneous catalysis. Angew Chem Int Edn 44:7852–7872
Bodea S, Vignon L, Ballou R, Molho P (1999) Electrochemical growth of iron arborescences under in-plane magnetic field: morphology symmetry breaking. Phys Rev Lett 83(13):2612–2615
Boisselier E, Astruc D (2009) Gold nanoparticles in nanomedicine: preparations, imaging, diagnostics, therapies and toxicity. Chem Soc Rev 38:1759–1782
Cheong S, Watt JD, Tilley RD (2010) Shape control of platinum and palladium nanoparticles for catalysis. Nanoscale 2(2045–2053):2045–2053
Crane RA, Scott TB (2012) Nanoscale zero-valent iron: future prospects for an emerging water treatment technology. J Hazard Mater 211–212:112–125
Cuenya BR (2010) Synthesis and catalytic properties of metal nanoparticles: Size, shape, support, composition, and oxidation state effects. Thin Solid Films 518:3127–3150
Doinikov AA (2004) Translational motion of a bubble undergoing shape oscillations. J Fluid Mech 501:1–24
Duraiswamy S, Khan SA (2009) Droplet-based microfluidic synthesis of anisotropic metal nanocrystals. Small 5(24):2828–2834
Eller AI, Crum LA (1970) Instability of the motion of a pulsating bubble in a sound field. J Acoust Soc Am 47(3B):762–767
Fedlheim DL, Foss CA (2001) Metal nanoparticles: synthesis, characterization, and applications. CRC Press, London
Fleury V (1997) Branched fractal patterns in non-equilibrium electrochemical deposition from oscillatory nucleation and growth. Nature 390(6656):145–148
Francescutto A, Nabergoj R (1978) Pulsation amplitude threshold for surface waves on oscillating bubbles. Acta Acust Unit Acust 41(3)
Gargari MT (2005) Strength design in aluminum: a review of three codes. ASCE Publications
Grujicic D, Pesic B (2005) Iron nucleation mechanisms on vitreous carbon during electrodeposition from sulfate and chloride solutions. Electrochim Acta 50(22):4405–4418
Hadjipanayis CG, Bonder MJ, Balakrishnan S, Wang X, Mao H, Hadjipanayis GC (2008) Metallic iron nanoparticles for MRI contrast enhancement and local hyperthermia. Small 4(11):1925–1929. https://doi.org/10.1002/smll.200800261
Iranzo A, Chauvet F, Tzedakis T (2015) Influence of electrode material and roughness on iron electrodeposits dispersion by ultrasonification. Electrochim Acta 184:436–451
Iranzo A, Chauvet F, Tzedakis T (2017) Synthesis of submicrometric dendritic iron particles in an electrochemical and vibrating Hele–Shaw cell: study of the growth of ramified branches. Electrochim Acta 250:348–358
Kelly KL, Coronado E, Zhao LL, Schatz GC (2003) The optical properties of metal nanoparticles: the influence of size, shape, and dielectric environment. J Phys Chem B 107:668–677
Léger C, Elezgaray J, Argoul F (2000) Internal structure of dense electrodeposits. Phys Rev E 61(5):5452–5463
Liu RH, Yang J, Pindera MZ, Athavale M, Grodzinski P (2002) Bubble-induced acoustic micromixing. Lab Chip 2(3):151–157
Lucon E, Abiko K, Lambrecht M, Rehmer B (2015) Technical Note (NIST TN)-1879. NIST Pubs
Ma J, Lee SM, Yi C, Li C (2017) Controllable synthesis of functional nanoparticles by microfluidic platforms for biomedical applications—a review. Lab Chip 17:209–226
Marre S, Jensen KF (2010) Synthesis of micro and nanostructures in microfluidic systems. Chem Soc Rev 39:1183–1202
Murphy CJ, Gole AM, Hunyadi SE, Stone JW, Sisco PN, Alkilany A, Kinard BE, Hankins P (2007) Chemical sensing and imaging with metallic nanorods. Chem Commun 5:544–557. https://doi.org/10.1039/b711069c
Pilling J, Hellawell A (1996) Mechanical deformation of dendrites by fluid flow. Metall Mater Trans A 27(1):229–232
Prosperetti A (1984) Bubble phenomena in sould fields: part two. Ultrasonics 22(3):115–124
Prosperetti A (2004) Bubbles. Phys Fluids 16(6):1852–1865
Rabaud D, Thibault P, Raven JP, Hugon O, Lacot E, Marmottant P (2011) Manipulation of confined bubbles in a thin microchannel: drag and acoustic Bjerknes forces. Phys Fluids. https://doi.org/10.1063/1.3579263
Rallabandi B, Wang C, Hilgenfeldt S (2014) Two-dimensional streaming flows driven by sessile semicylindrical microbubbles. J Fluid Mech 739:57–71
Shu D, Sun B, Mi J, Grant PS (2012) A high-speed imaging and modeling study of dendrite fragmentation caused by ultrasonic cavitation. Metall Mater Trans A Phys Metall Mater Sci 43(10):3755–3766
Song Y, Hormes J, Kumar CSSR (2008) Microfluidic synthesis of nanomaterials. Small 4(6):698–711
Sweeney SF, Woehrle GH, Hutchison JE (2006) Rapid purification and size separation of gold nanoparticles via diafiltration. J Am Chem Soc 128(10):3190–3197
Tho P, Manasseh R, Ooi A (2007) Cavitation microstreaming patterns in single and multiple bubble systems. J Fluid Mech 576:191–233. https://doi.org/10.1017/S0022112006004393
Wagner J, Tshikhudo TR, Köhler JM (2008) Microfluidic generation of metal nanoparticles by borohydride reduction. Chem Eng J 135:S104–S109
Wang C, Zhang W (1997) Synthesizing nanoscale iron particles for rapid and complete dechlorination of TCE and PCBs. Environ Sci Technol 31(7):2154–2156
Wang SS, Jiao ZJ, Huang XY, Yang C, Nguyen NT (2009) Acoustically induced bubbles in a microfluidic channel for mixing enhancement. Microfluid Nanofluid 6(6):847–852
Wang T, Jin X, Chen Z, Megharaj M, Naidu R (2014) Green synthesis of Fe nanoparticles using eucalyptus leaf extracts for treatment of eutrophic wastewater. Sci Total Environ 466:210–213
Yang S, Cheng F, Yeh C, Lee G (2010) Size-controlled synthesis of gold nanoparticles using a micro-mixing system. Microfluid Nanofluid 8(3):303–311
Zhang W (2003) Nanoscale iron particles for environmental remediation: an overview. J Nanopart Res 5:323–332
Zhang Y, Jiang W, Wang L (2010) Microfluidic synthesis of copper nanofluids. Microfluid Nanofluid 9(4):727–735
Acknowledgements
This study was supported by the MSR Graduate Research Fellowship and the authors would like to thank the Paul Sabatier University for funding the research. The authors are very grateful to M. L. de Solan-Bethmale and C. Rey Rouch (Laboratoire de Génie Chimique), S. Le Blond du Plouy and Laurent Weingarten (Centre de microcaractérisation Raimond Castaing) for SEM and TEM observations. We thank the FERMAT Federation for the loan of the high speed camera.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Electronic supplementary material
Below is the link to the electronic supplementary material.
Appendix: Estimation of the rise time of the depth fluctuations \(\epsilon (t)\)
Appendix: Estimation of the rise time of the depth fluctuations \(\epsilon (t)\)
The current I(t) flowing through the PZT is the sum of a capacitive current \(I_c(t)=c_0{\text {d}}V/{\text {d}}t\) (\(c_0\) being the capacitance and V the voltage at the PZT terminals) and a current \(I_p(t)\), relative to the (direct and reverse) piezoelectric effect \(I_p(t) \propto {\text {d}}S/{\text {d}}t\), S being the strain of the PZT material (Arnau 2008) considered as an average value here. The derivation of the proportionality factor requires the integration of the fundamental piezoelectric relations considering the bending of the PZT disk and the metallic support as well as the location of the clamps. Here, we restrict the analysis and simply consider that the PZT surface bending, measured by \(\epsilon (t)=e(t)-e_0\), is proportional to S, \(I_p(t)\) is thus \(\propto {\text {d}}\epsilon /{\text {d}}t\). Consequently, from the simultaneous measurements of V(t) and I(t) and knowing (or measuring) the value of \(c_0\) = 20 nF, the form of the idealized depth fluctuations signal can be determined: \(e(t)-e0 \propto \int _{0}^{t} (I(\tau )-I_c(\tau )){\text {d}}\tau\).
For the square signals, these measurements (with a filled cell) have shown that the PZT surface displacement is limited by the PZT response and a rise time \(t_{\text {r}}=0.1 V_{\text {pp}}\) (with \(t_{\text {r}}\) given in \(\upmu\)s and \(V_{\text {pp}}\) in volts) has been determined (the rise time of the amplifier = 0.0005 \(\upmu\)s/V in open loop).
Rights and permissions
About this article
Cite this article
Iranzo, A., Chauvet, F. Synthesis of in situ purified iron nanoparticles in an electrochemical and vibrating microreactor: study of ramified branch fragmentation by oscillating bubbles. Microfluid Nanofluid 23, 45 (2019). https://doi.org/10.1007/s10404-019-2211-4
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10404-019-2211-4