Abstract
The packaging materials with cushioning performance are used to prevent the internal contents from being damaged by the impact and vibration of external forces. The polyurethane microcellular elastomers (PUMEs) can absorb energy through cell collapse and molecular chain creep. In this study, PUMEs with different densities were investigated by scanning electron microscopy, dynamic mechanical analysis and dynamic compression tests. PUMEs exhibited significant impact resistance and the maximum peak stress attenuation ratio reached 73.33%. The protective equipment was made by PUME with the optimal density of 600 kg/m3, and then the acceleration sensing device installed with the same protective equipment fell from a height of 3, 5 and 10 m to evaluate the energy-absorbing property and reusability of PUMEs. The results showed that PUMEs equipment reduced the peak acceleration of the device by 93.84%, with a maximum deviation of 9% between actual test and simulation, and shortened the impact time of first landing by 57.39%. In addition, the equipment PUMEs equipment could effectively reduce the stress on the protected items.
Similar content being viewed by others
Data Availability Statement
The related data (DOI: https://doi.org/10.57760/sciencedb.j00189.00045) for this paper is available in the Data Repository of China Association for Science and Technology database (https://www.sddb.cn/c/cjps).
References
Li, P.; Guo, Y. B.; Zhou, M. W.; Shim, V. P. W. Response of anisotropic polyurethane foam to compression at different loading angles and strain rates. Int. J. Impact. Eng. 2019, 127, 154–168.
Hwang, B. K.; Kim, S. K.; Kim, J. H.; Kim, J. D.; Lee, J. M. Dynamic compressive behavior of rigid polyurethane foam with various densities under different temperatures. Int. J. Mech. Sci. 2020, 180.
Linul, E.; Serban, D. A.; Voiconi, T.; Marsavina, L.; Sadowski, T. Energy-absorption and efficiency diagrams of rigid PUR foams. Key Eng. Mater. 2014, 601, 246–249.
Avalle, M.; Belingardi, G.; Montanini, R. Characterization of polymeric structural foams under compressive impact loading by means of energy-absorption diagram. Int. J. Impact. Eng. 2001, 25, 455–472.
Gibson, L. J. Modelling the mechanical behavior of cellular materials. Mat. Sci. Eng. 1989, 110, 1–36.
Fan, J. T.; Weerheijm, J.; Sluys, L. J. High-trrain-rate tensile mechanical response of a polyurethane elastomeric material. Polymer 2015, 65, 72–80.
Zhao, Z.; Li, X.; Jiang, H.; Su, X.; Zhang, X.; Zou, M. Study on the mechanical properties and energy absorbing capability of polyurethane microcellular elastomers under different compressive strain rates. Polymers 2023, 15, 778.
Yi, J.; Boyce, M. C.; Lee, G. F.; Balizer, E. Large deformation rate-dependent stress-strain behavior of polyurea and polyurethanes. Polymer 2006, 47, 319–329.
Cho, H.; Mayer, S.; Poselt, E.; Susoff, M.; Veld, P. J.; Rutledge, G. C.; Boyce, M. C. Deformation mechanisms of thermoplastic elastomers: stress-strain behavior and constitutive modeling. Polymer 2017, 128, 87–99.
Doman, D. A.; Cronin, D. S.; Salisbury, C. P. Characterization of polyurethane rubber at high deformation rates. Exp. Mech. 2006, 46, 367–376.
Zhang, L.; Yao, X.; Zang, S.; Gu, Y. Temperature- and strain rate-dependent constitutive modeling of the large deformation behavior of a transparent polyurethane interlayer. Polym. Eng. Sci. 2015, 55, 1864–1872.
Wang, Y.; Luo, W.; Huang, J.; Peng, C.; Wang, H.; Yuan, C.; Chen, G.; Zeng, B.; Dai, L. Simplification of hyperelastic constitutive model and finite element analysis of thermoplastic polyurethane elastomers. Macromol. Theory Simul. 2020, 29, 2000009.
Xiao, Y.; Yin, J.; Zhang, X.; An, X.; Xiong, Y.; Sun, Y. Mechanical performance and cushioning energy absorption characteristics of rigid polyurethane foam at low and high strain rates. Polym. Test. 2022, 109, 107531.
Fan, Z.; Zhang, B.; Liu, Y.; Suo, T.; Xu, P.; Zhang, J. Interpenetrating phase composite foam based on porous aluminum skeleton for high energy absorption. Polym. Test. 2021, 93, 106917.
AbdulLatif, A.; Menouer, A.; Baleh, R.; Deiab, I. M. Plastic response of open cell aluminum foams of highly uniform architecture under different quasi-static combined biaxial compression-torsion loading paths. Mat. Sci. Eng. B- Solid. 2021, 266, 115051.
Iqbal, N.; Mubashar, A.; Ahmed, S.; Arif, N.; Din, E. U. Investigating relative density effects on quasi-static response of high-density rigid polyurethane foam (RPUF). Mater. Today Commun. 2022, 31, 103320.
Haifeng, L.; Jianguo, N. Mechanical behavior of reinforced concrete subjected to impact loading. Mech. Mater. 2009, 41, 1298–1308.
Enfedaque, A.; Cendón, D.; Gálvez, F.; Sánchez-Gálvez, V. Failure and impact behavior of facade panels made of glass fiber reinforced cement (GRC). Eng. Failure Anal. 2011, 18, 1652–1663.
Tang, E.; Wang, L.; Wang, R.; Han, Y. Relationships between shock stress and electrical output characteristics for PZT-5H under high-velocity impact loading. Mech. Adv. Mater. Struct. 2020, 27, 2035–2042.
Tong, X.; Hoo Fatt, M. S.; Vedire, A. R. A new crushable foam model for polymer-foam core sandwich structures. Int. J. Crashworthines. 2021, 27, 1460–1480.
Fatt, M. S. H.; Zhong, C.; Gadepalli, P. C.; Tong, X. Crushable multiaxial behavior of sandwich foam cores: Pressure vessel experiments. J. Sandwich Struct. Mater. 2020, 23, 2028–2063.
Tong, X.; Hoo Fatt, M. S.; Zhong, C.; Alkhtany, M. Predicting anisotropic crushable polymer foam behavior in sandwich structures. Multiscale Multi. Mod. 2020, 3, 245–264.
Wang, S.; Gong, M. Numerical simulation study on blasting demolition of 84 m tall building. IOP Conference Series: Earth and Environmental Science 2019, 252, 022145.
Chen, Y. F.; Yi, G. X. Dynamic response analysis of the reinforced concrete column under the effect of explosive impact load. Adv. Mater. Res. 2013, 681, 99–104.
Luo, N.; Wang, D. N.; Ying S. K. Hydrogen-bonding properties of segmented polyether poly(urethane urea) copolymer. Macromolecules 1997, 30, 4405–4409.
Yilgör, I.; Yilgör, E.; Wilkes, G. L. Critical parameters in designing segmented polyurethanes and their effect on morphology and properties: a comprehensive review. Polymer 2015, 58, A1–A36.
Parcheta, P.; Głowińska, E.; Datta, J. Effect of bio-based components on the chemical structure, thermal stability and mechanical properties of green thermoplastic polyurethane elastomers. Eur. Polym. J. 2020, 123, 109422.
Zhao, Z.; Jiang, H.; Li, X.; Su, X.; Wu, X.; Zhang, X.; Zou, M. Effects of closed porosity and density on mechanical properties and energy absorption of polyurethane elastomer foam. Polym. Mater. Sci. Eng. 2023, 39, 35–44.
Acknowledgments
This work was financially supported by the National Natural Science Foundation of China (No. 22270509).
Author information
Authors and Affiliations
Corresponding authors
Ethics declarations
The authors declare no interest conflict.
Rights and permissions
About this article
Cite this article
Zhao, ZY., Jiang, H., Li, XD. et al. Research on the Dynamic Compressibility of Polyurethane Microcellular Elastomer and its Application for Impact Resistance. Chin J Polym Sci (2024). https://doi.org/10.1007/s10118-024-3134-4
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10118-024-3134-4