Introduction

Since the development of the anterior approach for anterior cervical discectomy and fusion (ACDF) [1] many different combinations of graft materials and interbody spacer devices have been explored. This includes autografts [2], allografts [3], and interbody spacers made from polyether–ether–ketone (PEEK) [4], and porous tantalum [5]. Autografts have traditionally been considered the gold standard due to high fusion rates, although there are disadvantages associated with autograft use such as donor site morbidity, additional time in the operating room, and uncertain quality of the patient’s own bone [6, 7]. Despite these drawbacks, autograft has remained the preferred choice since its usage has been reported to be associated with a higher fusion rate than allograft. For example, a recent meta-analysis for one- and two-level stand-alone ACDF comparing autograft and allograft showed a higher fusion rate for autograft for both single level and multi-level ACDF cases at 12 months (pooled results 92 vs. 78 %) [3]. Although no clinical superiority was established, allograft ACDFs were found to have delayed time to fusion [3]. Conversely, other studies have found no difference in fusion rates between autografts and allografts for multi-level ACDFs using rigid plate fixation [8].

PEEK ACDF devices are gaining acceptance as the new standard for treatment of cervical disc disease [9], as they show similar fusion rates as autografts [10, 11]. PEEK cages for ACDF surgeries have the added advantages of increased cervical lordosis, immediate biomechanical support, increased intervertebral height and easy fusion assessment through X-ray and/or CT. In order to aid in fusion for high risk patients PEEK interbody devices are often combined with autografts, allografts or bone graft substitutes such as hydroxyapatite for single and multi-level ACDFs [1216]. While there currently are a number of products on the market to minimize or replace the use of autografts for ACDFs, few of these products contain all three essential bone-forming elements of autografts (osteogenicity, osteoconductivity, and osteoinductivity [17]) in a single, standalone product. Trinity Evolution® (TE) is a cryopreserved allograft that consists of viable cellular cancellous bone matrix and demineralized cortical bone. It possesses all three of the key properties for successful bone grafting (osteogenic cells including mesenchymal stem cells and osteoprogenitors, osteoinductive proteins, and an osteoconductive matrix [18]) and can be considered to be a practical alternative to autograft. TE has the advantages of having more predictable quality than autograft bone in cases where the source of the autograft would be from high risk donors. TE is only produced from healthy donors that are strictly screened and carefully processed to maintain the viability of endogenous osteogenic cells and the osteoinductivity of the demineralized cortical component. The purpose of this multicenter clinical study was to assess the safety and effectiveness of the TE viable cellular bone allograft in combination with a PEEK interbody spacer in cervical arthrodesis.

Materials and methods

Study population

From October 2009 to June 2012, a prospective, multi-center, study was conducted at 4 investigational sites to evaluate Trinity Evolution® in combination with a PEEK interbody spacer for ACDF surgery. All patients with symptomatic cervical degeneration at one vertebral level between C3 and T1 were eligible for the study and those enrolled underwent ACDF with an Orthofix PEEK interbody spacer (Orthofix, Inc., Lewisville, TX, USA) and supplemental anterior fixation. Patients who had previously undergone a cervical fusion were included (except if the prior interbody surgery was at the same level). IRB approval was obtained for each site prior to the initiation of enrollment. Exclusion criteria encompassed the use of any other bone graft or bone graft substitute in addition to or in place of Trinity Evolution in and around the interbody spacer. Patients were examined pre-operatively, at 6 months (±1 month), and at 12 months (±2 months). A total of 31 patients were found eligible for the study (Table 1). The 31 patients received single level fusions at the vertebral locations between C3/C4 and C6/C7 with Trinity Evolution being placed within and around each cage (Table 2). All 31 patients were evaluated for primary and secondary endpoints at both 6 and 12 months.

Table 1 Patient demographics
Table 2 Surgical information

Primary endpoint

The primary endpoint was radiographic fusion status based on independent review of CT scans and radiographic review of angular motion (Medical Metrics Inc., Houston, TX, USA). Specifically the criteria for fusion was the presence of bridging bone across the adjacent endplates on thin cut CT scans with sagittal and coronal reconstructions in addition to ≤4° angular motion from flexion/extension X-rays (Fig. 1).

Fig. 1
figure 1

Representative lateral cervical spine radiographs (flexion) and coronal and sagittal CT scans for two patients with single level ACDF using a PEEK cage with Trinity Evolution allograft showing solid fusion at C5–C6 (a, b radiographs at 6 and 12 months, respectively. c, d CT scan at 12 months), and at C3–C4 (e, f radiographs at 6 and 12 months, respectively. g, h CT scan at 12 months)

Secondary endpoints

Secondary endpoints included function as assessed by the Neck Disability Index (NDI), and neck and arm pain as assessed by individual Visual Analog Scales (VAS). Based on the literature, the following changes to the examined parameters were considered clinically significant improvements [19]:

  1. 1.

    A change in NDI of more than 17.3 % points

  2. 2.

    A change in VAS arm pain of more than 41 mm

  3. 3.

    A change in VAS neck pain of more than 26 mm

Adverse events

All adverse events were collected per protocol during the evaluation period. Following the study all adverse events were adjudicated by an independent medical consultant, which included tissue processor cross referencing of the allograft lot numbers associated with the adverse event to determine if the lot had previously been associated with any other adverse event.

Statistical analysis

Fusion is presented as the percentage of patients fused. Secondary parameters are presented as the mean and standard error (SE). A multiple paired t test with a subsequent Bonferroni correction was done to determine if changes from baseline in the secondary outcomes measures were significant. The statistical analyses were performed using SAS (version 9.3, Cary, NC, USA). Significance was set at p < 0.05.

Results

Of the 31 patients, 28 completed their 6-month study visit, while all 31 completed their 12-month study visit.

Fusion

For this study, the fusion rate for patients using Orthofix PEEK interbody spacers in combination with the allograft trinity evolution, was 78.6 % at 6 months and 93.5 % at 12 months. Specifically, when considering high risk factors 6-month fusion rates for patients that were current or former smokers, diabetic, overweight or obese/extremely obese were 70 % (7/10), 100 % (1/1), 70 % (7/10), and 82 % (9/11), respectively. At 12 months, the fusion rates were 100 % (12/12), 100 % (2/2), 100 % (11/11) and 85 % (11/13), respectively.

Secondary endpoints

Mirroring the primary endpoint, neck function was found to significantly improve from baseline to 6 months (p < 0.0001). In addition, neck function was significantly improved from 6 to 12 months (p < 0.0040) (Fig. 2). Similarly, both neck and arm (right and left) pain decreased significantly at 6 and 12 months relative to pre-op assessments (Fig. 3).

Fig. 2
figure 2

Neck disability index (NDI) scores. Asterisk significant difference relative to pre-op (p < 0.05)

Fig. 3
figure 3

Assessment of neck and arm pain using VAS. Asterisk significant difference relative to pre-op (p < 0.05)

Adverse events

During the time course of the study the 31 patients encountered a total of 26 distinct adverse events (AEs), which were specific to 16 distinct patients. These adverse events included carpal tunnel syndrome, minor pain, numbness, permanent and/or unresolved pain, and swelling. Subsequent medical adjudication of the 26 adverse events found that no AEs were definitely or probably related to Trinity Evolution. However, five AEs were found to be possibly related to Trinity Evolution with three of them of mild severity and two of moderate severity. Specifically two were related to permanent and/or unresolved pain, two were related to numbness and one was related to posterior neck pain. Two of these AE’s resolved within 30 days of recording, while the remaining persisted intermittently following the study. None of the 31 patients had subsequent additional cervical surgeries.

Discussion

When conservative care fails to alleviate the pain and neurological deficits caused by degenerative disc disease in the cervical spine, the most common recourse is surgical decompression of the affected nerves and/or spinal cord. Decompression is often accomplished via an anterior approach whereby essentially the entire disc as well as any bony osteophytes and ligaments that are compressing the spinal cord and/or nerves are removed. While usually successful at decompressing affected neural structures, the decompression often results in collapse of the disc space, instability and recurrent symptomatology. As mentioned previously, most anterior cervical decompressions are therefore followed by insertion of a structural interbody spacer such as an autograft, allograft, or a synthetic spacer filled with a bone graft. As the results indicate, TE in combination with a PEEK interbody spacer is a viable option which led to a 94 % fusion rate in this study at the final time point based on radiographic evidence of motion and bony bridging. This fusion rate, although not statistically evaluated, is comparable to that reported for single level ACDFs using standalone autografts (97 %) and other allografts (87 %) at 12 months per radiographic evidence [3]. In addition the results compare favorably to fusion rates for other single level ACDF studies using PEEK cages filled with hydroxyapatite (61 and 100 % at 6 and 12 months, respectively) [12], various allografts (100 % at 10–12 months, but not including higher risk patients) [13, 14], and carbon fiber reinforced polymer (CFRP) packed with bone marrow-saturated collagen/hydroxyapatite wafers (100 % at 12 months) [20]. In addition, some of these studies [3, 14] only used bridging bone as the fusion criteria thus potentially achieving more favorable fusion rates compared to a more stringent criteria.

As evident by the many studies mentioned there remains an intense search for an autograft replacement which will encompass the three important autograft components, namely viable osteogenic cells, an osteoconductive matrix and osteoinductive growth factors. In addition to the referenced potential clinical solutions to this problem some pre-clinical studies [21] have also examined the use of degradable radiolucent cage filler (PLCL) in PEEK cages with or without adipose stem cells or autograft. This study showed no enhancement of the rate and number of interbody fusions, but with a trend towards superior results with autograft, indicating that all three autograft components may indeed be needed to achieve an autograft alternative.

When stratifying the 31 patients into high-risk groups it was found that the fusion rates ranging from 70 to 100 % at 6 months to 85–100 % at 12 months were still comparable to the literature where no high-risk patients were included, in particular at 12 months (92–100 %) [10, 11, 13, 14, 22]. Having a comparable fusion rates to other PEEK/allograft ACDF studies that have less stringent fusion criteria and do not include a majority of high risk patients indicates that Trinity Evolution may help negate any physiological barrier to fusion during ACDF that is associated with high risk factors. In addition, the current study also compared favorable to other high-risk patient studies where smokers underwent ACDF with allograft and anterior plating (100 vs. 91 % at 12 months) [22].

The NDI results indicated a significant mean reduction over time with a 53 and 62 % drop from pre-op to 6 and 12 months, respectively. However, based on the set criteria in the literature the changes seen on an individual basis were only clinically significant for 68 and 74 % of the patients at 6 and 12 months, respectively [19]. Despite this, these results do parallel those found by Faldini et al. at 6 months (61 % mean reduction in NDI) [14]. Similarly the mean VAS neck scores showed significant changes over time, but individual scores indicated that only 64 and 74 % of the patients saw clinically significant changes at 6 and 12 months, respectively. Although a clear correlation between fusion status and NDI/VAS scores is not found, the results are similar to those found in the literature despite these studies being done without including a majority of high risk patients [14]. This favorable comparison and the fact that 75 % of the patients in this study had at least one high risk factor indicates that TE may help promote fusion during ACDF even for high risk patients.

Finally, while 26 adverse events were encountered during the course of this study, only five of these were deemed possibly related to Trinity Evolution, and were only categorized as of mild (three) or moderate (two) severity, with two of these resolving within 30 days. This in combination with the fact that no subsequent cervical surgeries were performed on any of the 31 subjects indicates that Trinity Evolution is safe to use as an interbody filler during single-level cervical fusion. The study has the limitation of a low number of patients both overall and for some of the stratified high risk groups. However, a few of the high risk groups consisted of at least ten patients enabling the reader to still evaluate the potential for the novel allograft. Despite this, Trinity Evolution can also be evaluated irrespectively of any of the stratified groups, which, as it has been shown, still reveals positive results.

In conclusion, patients who received Trinity Evolution in combination with a PEEK interbody device during single level cervical fusion surgery had a high rate of fusion success both overall and when stratified into high risk groups, while having no serious allograft related adverse events.