Skip to main content
Log in

Fabrication of SU-8 photoresist micro–nanofluidic chips by thermal imprinting and thermal bonding

  • Technical Paper
  • Published:
Microsystem Technologies Aims and scope Submit manuscript

Abstract

Micro–nanofluidic chips have been widely applied in biological and medical fields. In this paper, a simple and low-cost fabrication method for micro–nano fluidic chips is proposed. The nano-channels are fabricated by thermal nano-imprinting on an SU-8 photoresist layer followed by thermal bonding with a second SU-8 photoresist layer. The micro-channels are produced on the second layer by UV exposure and then thermal bonded by a third layer of SU-8 photoresist. The final micro–nano fluidic chip consists of micro-channels (width of 200.0 ± 0.1 μm and, depth of 8.0 ± 0.1 μm) connected by nano-channels (width of 533 ± 6 nm and, depth of 372 ± 6 nm), which has great potential in molecular filtering and detection.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • Becker H, Dewanda F, Ahsan MS, Lee MS, Gray BL (2013) Fabrication of micro/nano-fluidic channels by single-beam direct femtosecond laser writing. Microelectron Eng 87:722–725

    Google Scholar 

  • Carlberg P, Montelius L, Tegenfeldt J (2008) Nanoimprint in PDMS on glass with two-level hybrid stamp. Microelectron Eng 85:210–213

    Article  Google Scholar 

  • Cheng E, Zou H, Yin Z, Jurčíček P, Zhanğ X (2013) Fabrication of 2D polymer nanochannels by sidewall lithography and hot embossing. J Micromech Microeng 23:075022

    Article  Google Scholar 

  • De la Escosura-Muniz A, Merkoci A (2011) A nanochannel/nanoparticle-based filtering and sensing platform for direct detection of a cancer biomarker in blood. Small 7(5):675–682

    Article  Google Scholar 

  • Evstrapov AA, Mukhin IS, Bukatin AS, Kukhtevich IV (2012) Ion and electron beam assisted fabrication of nanostructures integrated in microfluidic chips. Nucl Instrum Methods Phys Res Sect B 282:145–148

    Article  Google Scholar 

  • Fanzio P, Mussi V, Manneschi C, Angeli E, Firpo G, Repetto L, Valbusa U (2011) DNA detection with a polymeric nanochannel device. Lab Chip 11:2961–2966

    Article  Google Scholar 

  • Fernandez-Cuesta I, Palmarelli AL, Liang X et al (2011) Fabrication of fluidic devices with 30 nm nanochannels by direct imprinting. J Vac Sci Technol B 29(6):06F801

    Article  Google Scholar 

  • Gourgon C, Perret C, Micouin G, Lazzarino F, Tortai JH, Joubert O, Grolier J-PE (2003) Influence of pattern density in nanoimprint lithography. J Vac Sci Technol B 21:98–105

    Article  Google Scholar 

  • Guo LJ, Cheng X, Chou CF (2004) Fabrication of size-controllable nanofluidic channels by nanoimprinting and its application for DNA stretching. Nano Lett 4(1):69–73

    Article  Google Scholar 

  • Hidetoshi S, Jun M, Shuichi S (2011) Studies on low-temperature direct bonding of VUV, VUV/O3 and O2 plasma pretreated cyclo-olefin polymer. Sens Actuators A Phys 165(1):124–131

    Article  Google Scholar 

  • Hu H, Zhuo Y, Oruc ME, Cunningham BT, King WP (2014) Nanofluidic channels of arbitrary shapes fabricated by tip-based nanofabrication. Nanotechnology 25:455301

    Article  Google Scholar 

  • Liao Y, Cheng Y, Liu C, Song J, He F, Shen Y, Chen D, Xu Z, Fan Z, Wei X, Sugioka K, Midorikawa K (2013) Direct laser writing of sub-50 nm nanofluidic channels buried in glass for three-dimensional micro–nanofluidic integration. Lab Chip 13:16–26

    Google Scholar 

  • Li X, Wang X, Jin J, Tang Q, Tian Y, Fu S, Cui Z (2010) Fabrication of micro/nano fluidic system combining hybrid mask-mould lithography with thermal bonding. Microelectron Eng 87:722–725

    Article  Google Scholar 

  • Liu J, Wang J, Chen Z et al (2011) A three-layer PMMA electrophoresis microchip with Pt microelectrodes insulated by a thin film for contactless conductivity detection. Lab Chip 11(5):969–973

    Article  Google Scholar 

  • Liu F, Tan KB, Malar P, Bikkarolla SK, van Kan JA (2013) Fabrication of nickel molds using proton beam writing for micro/nano fluidic devices. Microelectron Eng 102:36–39

    Article  Google Scholar 

  • Lopez-Bosque MJ, Tejeda-Montes E, Cazorla M, Linacero J, Atienza Y, Smith KH, Llado A, Colombelli J, Engel E, Mata A (2013) Fabrication of hierarchical micro–nanotopographies for cell attachment studies. Nanotechnology 24:255–305

    Article  Google Scholar 

  • Mannion JT, Reccius CH, Cross JD, Craighead HG (2006) Conformational analysis of single DNA molecules undergoing entropically induced motion in nanochannels. Biophys J 90:4538–4545

    Article  Google Scholar 

  • Nam SW, Lee MH, Lee SH, Lee DJ, Rossnagel SM, Kim KB (2010) Sub-10-nm nanochannels by self-sealing and self-limiting atomic layer deposition. Nano Lett 10:3324–3329

    Article  Google Scholar 

  • Okuda K, Niimi N, Kawata H, Hirai Y (2007) Micro–nano mixture patterning by thermal-UV novel nanoimprint. J Vac Sci Technol B 25:2370–2372

    Article  Google Scholar 

  • Ozcan C, Zorlutuna P, Hasirci V, Hasirci N (2008) Influence of oxygen plasma modification on surface free energy of PMMA films and cell attachment. Macromol Symp 269:128–137

    Article  Google Scholar 

  • Ozgen O, Aksoy EA, Hasirci V, Hasirci N (2013) Surface characterization and radical decay studies of oxygen plasma-treated PMMA films. Surf Interface Anal 45(4):844–853

    Article  Google Scholar 

  • Scheer H-C, Schulz H, Hoffmann T, Sotomayor Torres CM (1998) Problems of the nanoimprinting technique for nanometer scale pattern definition. J Vac Sci Technol B 16:3917–3921

    Article  Google Scholar 

  • Sen Y-H, Karnik R (2009) Investigating the translocation of lambda-DNA molecules through PDMS nanopores. Anal Bioanal Chem 394(2):437–446

    Article  Google Scholar 

  • Shao PG, van Kan JA, Wang LP, Ansari K, Bettiol AA, Watt F (2007) Rapid prototyping of micro/nano poly (methyl methacrylate) fluidic systems using proton beam writing. Nucl Instrum Methods Phys Res Sect B 260:362–365

    Article  Google Scholar 

  • Thamdrup LH, Klukowska A, Kristensen A (2008) Stretching DNA in polymer nanochannels fabricated by thermal imprint in PMMA. Nanotechnology 19:125301

    Article  Google Scholar 

  • Thamdrup LH, Larsen NB, Kristensen A (2010) Light-induced local heating for thermophoretic manipulation of DNA in polymer micro- and nanochannels. Nano Lett 10:826–832

    Article  Google Scholar 

  • Van Kan JA, Shao PG, Wang YH, Malar P (2011) Proton beam writing a platform technology for high quality three-dimensional metal mold fabrication for nanofluidic applications. Microsyst Technol 17:1519–1527

    Article  Google Scholar 

  • Van Kan JA, Zhang C, Perumal Malar P, van der Maarel JR (2012) High throughput fabrication of disposable nanofluidic lab-on-chip devices for single molecule studies. Biomicrofluidics 6:36502

    Article  Google Scholar 

  • Xia D, Yan J, Hou S (2012) Fabrication of nanofluidic biochips with nanochannels for applications in DNA analysis. Small 8(18):2787–2801

    Article  Google Scholar 

  • Xing C, Guo LJ (2004) One-step lithography for various size patterns with a hybrid mask-mold. Microelectron Eng 71:288–293

    Article  Google Scholar 

  • Xingtian Q, Li J, Yin Z (2018) A novel bonding method for large scale poly(methyl methacrylate) micro and nanofluidic chip fabrication. Jpn J Appl Phys 57:047001

    Article  Google Scholar 

  • Yin Z, Cheng E, Zou H (2014) A novel hybrid patterning technique for micro and nanochannel fabrication by integrating hot embossing and inverse UV photolithography. Lab Chip 14(9):1614–1621

    Article  Google Scholar 

  • Yin Z, Qi L, Zou H, Sun L, Shenbo X (2015) A novel bonding method for fabrication of PET planar nanofluidic chip with low dimension loss and high bonding strength. J Micromech Microeng 25:085015

    Article  Google Scholar 

Download references

Acknowledgements

This work is supported by National Natural Science Foundation of China (No. 51775088).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Helin Zou.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sun, L., Liu, L., Qi, L. et al. Fabrication of SU-8 photoresist micro–nanofluidic chips by thermal imprinting and thermal bonding. Microsyst Technol 26, 861–866 (2020). https://doi.org/10.1007/s00542-019-04565-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00542-019-04565-2

Navigation