Abstract
This paper is about predicting the surface roughness by means of neural network approach method on machining of an engineering plastic material. The work material was an extruded PA6G cast polyamide for the machining tests. The network has 2 inputs called spindle speed and feed rate for this study. Output of the network is surface roughness (Ra). Gradient Descent Method was applied to optimize the weight parameters of neuron connections. The minimum Ra is obtained for 400 rpm and 251 cm/min as 0.8371 μm.
Similar content being viewed by others
References
Brunette J, Jeu-Herault M, Songmene V, Masounave J (2004) Understanding and characterizing the drilling of recycled plastics. Mach Sci Technol 8(1):141–170
Davim JP, Silva LR, Festas A, Abrao AM (2009) Machinability study on precision turning of PA66 polyamide with and without glass fiber reinforcing. Mater Des 30:228–234
Xiao KQ, Zhang LC (2002) The role of viscous deformation in the machining of polymers. Int J Mech Sci 44:2317–2336
Mata F, Gaitonde VN, Karnik SR, Davim JP (2009) Influence of cutting conditions on machinability aspects of PEEK, PEEK CF 30 and PEEK GF 30 composites. J Mater process Technol 209:1980–1987
Palanikumar K, Karunamoorthy L, Manoharan N (2006) Mathematical model to predict the surface roughness on the machining of glass fiber reinforced polymer composites. J Reinf Plastics Compos 25(4):407–419
Samyn P, Tuzolana TM (2007) Effect of test scale on the friction properties of pure and internal-lubricated cast polyamides at running-in. Polym Test 26:660–675
Bose NK, Liang P (1996) Neural network fundamentals with graphs algorithms and applications. McGraw-Hill, NY
Caydas U, Hascalik A (2008) A study on surface roughness in abrasive water-jet machining process using artificial neural networks and regression analysis method. J Mater Process Technol 202(1–3):574–582
Dhokia VG, Kumar S, Vichare P, Newman ST, Allen RD (2008) Surface roughness prediction model for CNC machining of polypropylene. Proc Inst Mech Eng Part B J Eng Manuf 222(2):137–153
Basheer AC, Dabade UA, Joshi SS, Bhanuprasad VV, Gadre VM (2008) Modeling of surface roughness in precision machining of metal matrix composites using ANN. J Mate Process Technol 197(1–3):439–444
Arafeh L, Singh H (1999) A neuro fuzzy logic approach to material processing. IEEE Trans Syst Man Cybern Part C Appl Rev 29(3):362–370
Jesuthanam CP, Kumanan S, Asokan P (2007) Surface roughness prediction using hybrid neural networks. Mach Sci Technol 11(2):271–286
Ozel T, Karpat Y (2005) Predictive modeling of surface roughness and tool wear in hard turning using regression and neural networks. Int J Mach Tools Manuf 45(4–5):467–479
Moon TK, Stirling WC (2000) Mathematical methods and algorithms for signals processing. Prencite-Hall, New Jersey
Kosko B (1992) Neural networks and fuzzy systems. Prentice-Hall, USA
Acknowledgments
The authors thank to Dr. Önder Ekinci and Dr. Melih İnal for their valuable contributions.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Yilmaz, S., Arici, A.A. & Feyzullahoglu, E. Surface roughness prediction in machining of cast polyamide using neural network. Neural Comput & Applic 20, 1249–1254 (2011). https://doi.org/10.1007/s00521-011-0557-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00521-011-0557-y