We generated a vast amount of data for an in-depth analysis of the temperature profile of the investigated instruments. Temperature data were recorded over the entire series. First, we analyzed an exemplary temperature curve for each instrument to receive an overview of the heating and cooling behavior at different measuring points of the instruments (Fig. 2a–d). The laparoscopic hook (Fig. 2a) continues to register an elevated temperature of ≥ 50 °C for longer than 15 s after the end of energy application. In the thermogram, even after 10 s of cooling, significantly elevated temperatures of ≥ 70 °C at the tip and at up to 5 mm shaft length were shown for the laparoscopic hook. After 20 s, temperatures < 50 °C were observed for the laparoscopic hook. The highest temperature during activation was found in the area around the tip. The shaft of the laparoscopic hook also heats up significantly to over 120 °C for up to 5 mm of the shaft length during energy application and needed at least 15 s to cool down to < 50 °C.
The temperature of endoknives (Fig. 2b–d) quickly declines to the initial level after activation. They cooled down to their initial temperature after 5 s of cooling. Regarding the shaft temperature during activation, only the Dual Tip Knife demonstrated an increased temperature of over 50 °C at the shaft, whereas the shaft temperature of the Triangle Knife and the endoscopic Hook Knife did not show any increased temperatures.
To summarize and visualize our findings, we have compiled thermogram images of the instruments during energy application and in different cooling phases in Fig. 3.
Maximum activation temperature of the instruments
Analyzing and considering the maximum activation temperature of the entire instrument is important to avoid tissue damage through accidental contact with the instrument’s shaft. Maximum temperatures during energy application classified by effect and cutting intervals are summarized in Table 1.
Table 1 Maximum activation temperature classified by effect and cutting interval Maximum temperature of the laparoscopic hook
In all performed cycles of laparoscopic dissection, maximum temperatures at the tip during energy application exceeded the detection limit of the infrared camera of 255 °C. The results for the most common clinical setting (preciseSect, effect 5) are shown in Fig. 4a. We observed that with the standard effect 5 the instrument already heats up to over 255 °C at the tip, to 121 ± 33 °C at 0 mm shaft length and to 70 ± 15 °C at 5 mm shaft length. At the 10 mm shaft length mark the temperature did not exceed 50 °C in effect 5. The maximum temperature of the shaft was significantly elevated with more powerful effects chosen (0 mm shaft length: effect 5: 121 ± 33 °C vs effect 7: 161 ± 20 °C vs. effect 10: 180 ± 25 °C, p < 0.001; 5 mm shaft length: effect 5: 70 ± 15 °C vs. effect 7: 101 ± 25 °C vs. effect 10: 109 ± 19 °C, p < 0.001). In all tested power levels, the maximum temperature regularly exceeded 50 °C at the tip, 0 mm shaft length as well as at 5 mm shaft length. With higher power levels the instrument heats up to over 50 °C at the 10 mm shaft length mark (10 mm shaft length, effect 5: 41 ± 5 °C vs. effect 7: 52 ± 8 °C vs effect 10: 56 ± 9 °C, p < 0.001). Higher maximum temperatures were recorded for longer cutting durations at the beginning of the shaft (0 mm shaft length, 1 s: 130 ± 35 °C vs. 3 s: 146 ± 41 °C vs. 5 s: 164 ± 16 °C vs. 10 s: 177 ± 37 °C, p = 0.036) but not at other measurement points (Table 1).
Maximum temperature of endoknives
We detected no significant difference between the maximum temperatures of the endoknives at the tip (tip: Dual Knife 223 ± 44 °C, Hook Knife 228 ± 33 °C, Triangle Knife 230 ± 30 °C, p = 0.817, Fig. 4b). A temperature difference at the beginning of the shaft was measured with the Dual Tip Knife (with shorter knife length), reaching almost twice the maximum temperature of the Hook and Triangle Knife (0 mm shaft length: Dual Knife 83 ± 22 °C vs. Hook Knife 46 ± 9 °C vs. Triangle Knife 50 ± 18 °C, p < 0.001, Fig. 4b). At 5 mm and 10 mm shaft length, the Dual Tip Knife showed a higher maximum temperature compared to the other two endoscopic knives (p > 0.001). However, the temperature here was less than 50 °C and thus not clinically relevant. Comparing the instruments’ temperatures using different effects, we demonstrated a significantly higher temperature at the tip of the Dual Tip Knife with a higher effect (effect 3: 201 ± 47 °C vs. effect 4 246 ± 26 °C, p < 0.001), whereas at 0 mm shaft length the Triangle Knife reached a higher temperature with a higher effect (effect 3: 45 ± 19 °C vs. effect 4: 54 ± 16 °C, p = 0.03). The Hook Knife did not show a maximum temperature difference with altered effects. The Dual Knife and Hook Knife exhibited a significantly higher temperature during longer cutting time at all points while no significant difference was found for the Triangle Knife (Table 1).
Residual heat and cooling
As it is vital for the examiner to know how long the instrument needs to cool down sufficiently, we recorded the residual heat of laparoscopic and endoscopic instruments over time. The time until the temperature cooled down to < 50 °C was defined as “time to safety” and is shown in Table 2, classified by effect and cutting time.
Table 2 Residual heat: time to safety classified by effect and cutting interval Residual heat of the laparoscopic hook
The laparoscopic hook (preciseSect effect 5) required 15.1 ± 7.9 s at the tip and 15.8 ± 7.6 s at the beginning of the shaft to cool down to < 50 °C after activation. At 5 mm shaft length the time to safety was slightly longer with 17.0 ± 8.9 s (Fig. 4c) and 50 °C were never exceeded at the 10 mm shaft length mark with effect 5. The average “time to safety” for the more powerful effects 7 and 10 were significantly increased (Tip, effect 5: 15.2 ± 7.9 s vs. effect 7: 34.4 ± 5.5 s vs. effect 10: 35.8 ± 5.6 s, p < 0.001; 0 mm, 5 mm, 10 mm in Table 2). No significant difference was reported between the different cutting cycles (Table 2).
Residual heat of the endoknives
Endoknives displayed an entirely different residual heat behavior than laparoscopic hooks as they cooled down to < 50 °C within 1–4 s after cutting (Fig. 4d). Even with EndoCutQ effect 4, the temperature did not persist above 50 °C at any measuring point for more than 4 s. Also, the “time to safety” did not alter significantly between the different effects. Comparing endoscopic knives among each other, we observed that the Triangle Knife exerted the longest cooling time at the tip (Time to safety, Tip: Dual Tip Knife 1.9 ± 0.7 s vs. Hook Knife 2.4 ± 0.9 s vs. Triangle Knife 3.2 ± 1.0 s, p < 0.001). At the 0 mm shaft mark the Dual Tip Knife required significantly longer to cool down to below 50 °C than the endoscopic Hook Knife and Triangle Knife (Time to safety, 0 mm Shaft: Dual Tip Knife 1.8 ± 1.3 s vs. Hook Knife 0.3 ± 0.3 s vs. Triangle Knife 1.1 ± 1.1 s, p < 0.001). None of the endoscopic knives showed a temperature of more than 50 °C for the 5 mm and 10 mm shaft marks. The Dual Tip Knife showed a significantly higher cooling time with longer cutting time. At the tip and at 0 mm shaft length, a significantly increased time to safety was observed with longer cutting durations (Table 2, Tip: 1 s Cutting: 1.3 ± 0.1 s vs. 3 s Cutting: 1.9 ± 0.5 s vs. 5 s Cutting: 2.4 ± 0.8 vs. 10 s Cutting: 2.7 ± 0.8 s, p = 0.024; 0 mm Shaft: 1 s Cutting: 0.2 ± 0.2 s vs. 3 s Cutting: 1.3 ± 0.7 s vs. 5 s Cutting: 2.5 ± 1.2 vs. 10 s Cutting: 2.7 ± 0.9 s, p < 0.001).